Maintenance, Repair and Overhauling (MRO) Manager at Proforce Limited

Job Summary

• The MRO Manager is responsible for planning, coordinating, and overseeing all maintenance, repair, and overhaul activities within the automobile manufacturing plant.
• The role ensures optimal performance, safety, and reliability of production machinery, utilities, tools, and vehicles while minimizing downtime and maintenance costs.
• The MRO Manager will lead the maintenance team, implement preventive maintenance strategies, and ensure compliance with safety and quality standards.

Key Responsibilities
Maintenance Strategy & Planning:

• Develop and implement preventive, predictive, and corrective maintenance programs for all plant equipment and machinery.
• Prepare annual maintenance plans, schedules, and budgets aligned with production goals.
• Monitor equipment performance and downtime, and implement continuous improvement initiatives.

Equipment & Facility Management:

• Ensure optimal operation of production machines, assembly lines, CNC machines, paint booths, hydraulic systems, and utility equipment.
• Oversee maintenance of power systems, compressed air, HVAC, plumbing, and facility infrastructure.
• Ensure proper calibration, servicing, and overhaul of critical automotive manufacturing equipment.

Team Leadership & Supervision:

• Lead, supervise, and train maintenance technicians, electricians, mechanics, and MRO supervisors.
• Assign work schedules, monitor performance, and enforce discipline and safety compliance.
• Support skill development and technical training for maintenance staff.

Spare Parts & Inventory Control:

• Manage MRO inventory, spare parts, tools, and consumables.
• Coordinate with Procurement and Stores to ensure the timely availability of spare parts.
• Control maintenance costs and reduce wastage through efficient inventory management.

Safety, Quality & Compliance:

• Ensure full compliance with HSE standards, statutory regulations, and company safety policies.
• Support ISO/IATF, audit, and regulatory compliance through proper documentation.
• Investigate equipment failures, accidents, and near misses, and implement corrective actions.

Reporting & Documentation:

• Maintain accurate maintenance records, job cards, and equipment history logs.
• Prepare daily, weekly, and monthly maintenance performance reports for management.
• Provide recommendations for equipment upgrades, replacements, or process improvements.

Vendor & Contractor Management:

• Manage external contractors and service providers for specialized maintenance and overhauling tasks.
• Evaluate vendor performance and ensure service quality and cost-effectiveness.

Job Requirements
Educational Qualifications:

• B.Sc./HND in Mechanical Engineering, Electrical Engineering, Mechatronics, or a related field.
• Professional certifications such as COREN, PMP, CMRP, or other maintenance-related certifications are added advantages.

Experience:

• 7–12 years’ experience in maintenance, repair, and overhaul roles, with at least 5 years in an automobile manufacturing or industrial environment.
• Proven experience managing plant-wide maintenance operations and teams.

Technical Skills:

• Strong knowledge of automotive manufacturing equipment, production lines, and industrial machinery.
• Experience with preventive and predictive maintenance systems.
• Proficiency in maintenance management software (CMMS/ERP).
• Strong understanding of safety regulations, quality standards, and equipment calibration.
• Budgeting, cost control, and asset management expertise.

Soft Skills:

• Strong leadership and people management skills.
• Excellent problem-solving and decision-making abilities.
• Strong communication and reporting skills.
• Ability to work under pressure in a fast-paced manufacturing environment.
• High attention to detail and accountability.