Aluminum Furnace Supervisor at Neveah Limited

Job Summary

• The Aluminum Furnace Supervisor is responsible for overseeing the operation of aluminum melting furnaces within the production facility.
• This role involves managing a team of furnace operators, ensuring efficient and safe production processes, maintaining high-quality standards, and optimizing furnace performance.
• The supervisor plays a critical role in meeting production targets, improving operational efficiency, and ensuring compliance with safety regulations.

Key Responsibilities
Supervision and Leadership:

• Lead, supervise, and mentor a team of furnace operators, providing guidance, training, and support to ensure optimal performance.
• Schedule shifts and assign tasks to ensure continuous operation of the aluminum furnaces and meet production goals.
• Conduct regular team meetings to discuss production targets, safety updates, and process improvements.

Furnace Operation Management:

• Oversee the daily operation of aluminum melting furnaces, ensuring adherence to established processes and procedures.
• Monitor furnace performance, including temperature, melt rate, and material inputs, to ensure the efficient production of high-quality aluminum.
• Collaborate with the production team to coordinate furnace operations with other processes such as casting, rolling, and finishing.

Quality Control:

• Ensure that all aluminum produced meets the required quality standards through regular monitoring and sampling.
• Implement and enforce quality control measures to detect and address any deviations or defects in the production process.

Process Optimization:

• Identify opportunities for process improvements and implement changes to enhance furnace efficiency, reduce waste, and improve output quality.
• Work with engineering and maintenance teams to optimize furnace performance and address any technical issues.

Safety and Compliance:

• Enforce strict adherence to all safety protocols and procedures to ensure a safe working environment for all employees.
• Conduct safety inspections and audits, identifying potential hazards and ensuring that corrective actions are taken promptly.
• Ensure compliance with all relevant environmental regulations, particularly those related to emissions and waste management.

Maintenance Oversight:

• Coordinate and oversee routine maintenance, cleaning, and repairs of the furnaces and associated equipment.
• Schedule and manage planned maintenance shutdowns, ensuring minimal disruption to production.

Reporting and Documentation:

• Maintain accurate records of furnace operations, including production data, material usage, maintenance logs, and any incidents or deviations.
• Prepare and submit regular reports on production performance, quality metrics, and safety compliance to senior management.

Collaboration:

• Work closely with other departments, including production planning, quality assurance, and maintenance, to ensure seamless operations and achieve production goals.
• Communicate effectively with plant management regarding furnace operations, personnel performance, and any issues that may impact production.

Qualifications and Requirements

• Education: B.Sc; technical certification in metallurgy, mechanical engineering, or a related field is an advantage.
• Experience: Minimum of 7 years of experience in aluminum furnace operations or related roles in a foundry or smelting environment.
• Technical Skills:
  • In-depth knowledge of aluminum melting and casting processes.
  • Proficiency in operating and maintaining induction, reverberatory, or rotary furnaces.
  • Familiarity with quality control tools, such as spectrometers and temperature sensors.
• Leadership Skills: Proven ability to supervise, motivate, and develop a team.
• Safety Awareness: Strong commitment to workplace safety and regulatory compliance.
• Problem-Solving: Excellent troubleshooting skills and ability to resolve technical issues promptly.
• Communication: Strong verbal and written communication skills for reporting and team coordination.
• Experinced in the use of ERP's