Mechanical Assurance Engineer at International Energy Services Limited (IESL)

Job Purpose / Objectives

• To implement Technical Integrity Assurance for Client’s Mechanical Static Assets to ensure equipment reliability and availability. Among others, such equipment includes pressure vessels, piping, flanges, package equipment, heat exchangers, valves, storage tanks etc.

Main Accountabilities

• Reviewing of relevant project specifications, PEFS and Isometric drawings and provision of technical advice on flange management, valves, pressure equipment, piping, and package equipment, storage tanks.
• Overall supervision of the execution of the Flange Management System during work activities and providing periodic reports. This includes monitoring of flange management activities including flange alignment, bolting tensioning and torquing, on-site flange tagging, support for hydro-testing/re-instatement after hydrotest and support for leak testing
• Design of mechanical static equipment and detail package preparation for construction
• Perform pipe stress analysis
• Provide Quality Assurance/Controls support for mechanical statics to stakeholder teams (turnaround, non-routine maintenance, projects)
• Review challenges, defects and deviations during maintenance activities and providing advice to stakeholders based on available standards
• Performing Pre-Start-Up Safety Review (PSSR) and completing punch lists and support a flawless start-up of assets after maintenance.
• Review quality assurance/control documentation e.g., work packs etc.
• Perform quality audits, QA/QC monitoring, reporting, KPIs, benchmarking, etc.
• Interface and coordinate with relevant CPM sections for the determination of optimum mechanical equipment spares required for reliability and safe operation of the facilities.
• Carry out other mechanical static quality assurance functions as assigned
• Coordinate the development of valves and package equipment functional testing
• requirements (type testing, FAT, SAT etc.) to ensure their long term performance in service.
• Provide technical advice, on repair and maintenance of valves to operations and maintenance departments
• Manage the inspection of hydraulic power packs for valves and package equipment for continued assurance of integrity and reliability.
• Coordinate the design, selection, and specification of hoses for client applications to assure optimum performance.
• Coordinate the identification of critical valves and package equipment and develop strategic sparing philosophy to ensure their availability.
• Interface and coordinate with relevant CPM sections for the determination of optimum mechanical equipment spares required for reliability and safe operation of the facilities

Job Requirements

Educational Qualifications and Experience

• Graduate Engineer (B.Sc. / B.Eng. / B.Tech. / HND) in Mechanical engineering or related disciplines
• Minimum of 8 years' experience in the Oil & Gas / Petrochemical industry, with at least 3 of the years in Mechanical Static Assurance.

Competency Requirements:

• Knowledgeable in international standards for petroleum/petrochemical plant materials and equipment including API, ISO,DEPs ,JIP, ASME, etc.
• Knowledgeable in oil and gas, refinery and petrochemical process and maintenance philosophies
• Perform Pipe Stress Analysis
• Ability to use engineering software such as CAESER II, ANSYS, AUTOCAD, PV Elite etc
• Able to set-up and maintain a Documentation Control System for the various QA/QC documents required (incl. diagnostic monitoring information such as flange control, tightness checks, flange labelling, leak checks etc.), as well as Mechanical Completeness Sign off International Energy Services Limited
• Certification process, Preventive Maintenance Documentation, and information required for MOC completion and approval.
• Able to review and interpret engineering documents to identify key relevant engineering items, specifically for Static Equipment