Our client, a leading chemical manufacturing company, seeks an experienced Factory Operations Manager to lead end-to-end plant operations within a process-driven production environment.
The Factory Operations Manager will oversee production, process optimization, engineering maintenance, quality control, HSE compliance, and supply chain coordination to ensure efficient, safe, and cost-effective plant performance.
This role requires strong expertise in process manufacturing, industrial safety standards, and operational excellence within a regulated chemical production environment.
Key Responsibilities
Plant & Production Leadership
- Lead all daily operations of the chemical manufacturing plant, ensuring production targets, yield efficiency, and quality benchmarks are achieved.
- Oversee batch/process manufacturing systems to maximize throughput and minimize production losses.
- Drive capacity utilization and optimize plant output in line with demand forecasts.
Process Optimization & Continuous Improvement
- Implement Lean Manufacturing, Six Sigma, and Total Productive Maintenance (TPM) methodologies.
- Reduce waste, improve yield, and enhance operational efficiency through structured process improvement initiatives.
- Monitor KPIs such as OEE (Overall Equipment Effectiveness), downtime, and defect rates.
\ Maintenance & Engineering Oversight
- Lead preventive and predictive maintenance programs to minimize equipment failure.
- Ensure reliability of production machinery, utilities, and process systems.
- Collaborate with engineering teams on plant upgrades and automation improvements.
4. HSE & Regulatory Compliance
- Enforce strict compliance with environmental, health, and safety regulations applicable to chemical manufacturing.
- Oversee hazardous material handling, storage, and disposal procedures.
- Ensure plant operations comply with regulatory authorities and industry safety standards.
Supply Chain & Resource Management
- Coordinate with procurement and logistics to ensure uninterrupted availability of raw materials.
- Monitor inventory levels and production planning alignment.
- Control operational costs and manage plant budgets effectively.
6. Leadership & Workforce Management
- Lead and develop cross-functional plant teams (production, maintenance, quality, warehouse).
- Foster a strong safety culture and performance accountability. Drive workforce planning aligned with production schedules.
Performance Monitoring & Reporting
- Analyze plant performance metrics and present operational reports to executive management.
- Develop corrective action plans to address production inefficiencies or quality deviations.
- #Contribute to company-wide strategic planning and operational expansion initiatives.
Qualifications & Experience
- Bachelor’s degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering, or related discipline.
- MBA is an advantage.
- Minimum 8–10 years of progressive experience in chemical or process manufacturing environments.
- At least 5 years in a senior plant/operations leadership role.
- Strong understanding of process manufacturing systems and industrial automation.
- Proven experience managing large production teams and plant budgets.
- Demonstrated implementation of Lean, Six Sigma, or TPM frameworks.
Core Competencies:
- Process manufacturing expertise
- Plant operations strategy
- Industrial safety and regulatory compliance
- Yield optimization & cost control
- Budget management
- Team leadership and performance management
Data-driven operational decision-making
Salary: 800000 - 1000000
Gmail
Yahoomail