Job Openings at Lafarge Cement

About the role

• Ensures the efficient coordination of all mechanical maintenance related execution activities in any designated area in the plant.

Responsibilities

• Responsible for the execution of maintenance work carried out on mechanical equipment in the plant with proper feedback to the Sectional Engineer
• Develop /follow working methods in his field: defines procedures and ensures that they are implemented
• Ensures proper planning of work and resources with methods and execution of tasks as assigned in CMMS or from Mechanical Maintenance Manager and close out same in SAP
• Supervises the missions and objectives of team assigned to him and carries out their performance reviews, responsible for the quality of the work done at site and motivates his personnel
• Ensures respect of safety rules and regulation by the subordinates at work areas
• Review with Planners weekly, monthly and shut down maintenance task according to the production needs
• Monitor and review /prepare the spare parts list with the planner
• Responsible for the availability and management of tools required for daily execution of Task as per departmental tools procedure
• Participate in critical failure root cause analysis within the plant
• Follows policies in his day-to-day work, attends departmental meetings regularly, implement management policies with subordinates, and communicates results to the top mechanical Manager.
• Keeps himself informed of general plant practices so as to ensure “on-call” duty
• Ensure the documentation and filing of all Permits, Assessments and Audit related files for tracking and performance indicators.

Education

• Bachelor's Degree or equivalent in Mechanical Engineering

Experience:

• 5 years’ hands-on experience in a process industry
• Pure and in-depth understanding of mechanics of machines
• Accuracy in troubleshooting and correction in hydraulic systems, Excellent Engineering drawing interpretation.

Required skills:

• Knowledge of various applicable safety standards
• Knowledge of relevant plant equipment and flowKnowledge of Critical Path Analysis techniques
• Knowledge of Failure Root Cause Analysis techniques
• Knowledge of Welding conventions and operation
• Knowledge of Hydraulic and Pneumatic conventions.

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About the role

• The Electrical Planner is responsible for assisting with the development of reliability-based maintenance strategy, based on preventive and predictive maintenance, to improve efficiency and productivity.
• They prepare plans and provide technical specifications and safety procedures.

Responsibilities

• Prepare all planned maintenance that have to be carried out by the Electrical Execution team, service companies or contractors
• Work closely with inspectors and execution team
• Gather information needed for planning work orders in the Lotus Notes Work Order System
• Add relevant information to improve understanding
• Define the scope of work
• Develop detailed job plans including sequences, downtime, man-hours required
• Develop tool list specific to the job
• Provide parts list with reference numbers and exact location for every work order
• Ensure all technical specifications and special instructions are provided on paper
• Determine cost involved for parts and supplies
• Inform section supervisor/engineer when a job is ready for scheduling
• Establish and maintain system for proper storage of pre-works and pending work with supervisors and stores department
• Work with Storeroom supervisor to update equipment parts catalogue, develop new lists, and tool lists
• Review and update parts min-max
• Improve and maintain equipment files and history with the draughtsman
• Ensure timely delivery of spare parts ordered by working with purchasing officers and WAPCO tracker database
• Ensure inventory and sources of spare parts are consistent with Lafarge standards, plant equipment reliability, and economic constraints
• Ensure materials and parts conformity upon receipt
• Supervise some jobs and contractors during annual plant shutdowns
• Incorporate into the implementation and maintenance of an integrated management system in the plant.

Education

• University Degree in Electrical Engineering.

Experience:

• 5 - 7 years of fieldwork experience in cement industry.

Required skills:

• Computerized Maintenance Management System (CMMS)
• Work order tracking system
• Spare parts catalogue, requisitioning and inventory systemsWord, Excel, Microsoft Project Scheduler.

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About the Role

• The Project Manager's role involves assisting the Plant Team lines in identifying potential progress actions and developing long term related studies as well as to take care of new projects (studies and / or implementation of investments).
• It is also an objective to assist the Plant Team in problem solving.
• In this role, the incumbent:
  • Assists the Plant Teams in identifying potential progress actions.
  • Have a good understanding of the operation, the internal challenges and the external constraints; be aware of the cement operation and be able to assist in troubleshooting problems; his credibility depends upon his ability to be part of the plant team and to relate with other departments.
  • The long term related studies have to be developed considering directions given by the Plant Manager, updated or in development technologies and modern concepts regarding managerial systems and organizational structures.
  • New projects are an area where the incumbent will have to analyze, in depth, the real needs of the plant and to propose affordable solutions, consulting very closely with future users.
  • This is a support type of function where ideas have to be sold to others, even if modifying significantly the routine.
  • The developed studies may be pursued by an investment or by the implementation of a smaller modification, with the support of contractors or plant employees.
  • The incumbent works with IPMEA in the development of major projects and is the on-site leader, when realizing the investment.
  • Must mitigate short-term needs and long-term strategies in creative solutions, thus helping the Plant Manager in selling unusual or new ideas.
  • Assist in the integration of long term requirements and strategies and to accept new technologies or concepts by those not directly under the supervision or authority of the incumbent.
  • The incumbent must have a good mechanical, electrical and civil engineering knowledge.
  • He must also have a good knowledge of project and cost management.
  • Human skills are required to ensure good relationship with plant personnel and when dealing with contractors.

Responsibilities

• Conduct studies related to the future of the plant, contributing thus in its development.
• Assist plant personnel in elaborating ideas and plans regarding progress actions in order to improve long term efficiency of the operation.
• Ensure proper execution of projects through development of studies and/or implementation of small modifications or major investments.
• Assist plant personnel in analyzing major problems, which interfere with the short-term operation.
• Promote new technologies and new managerial and organizational concepts in order to maintain competitiveness of this facility.
• Ensure proper information and assist in plant personnel training regarding new installations.
• Ensure that proper permitting is in place including environmental, municipal and any others required in a timely manner in order to avoid delays.
• Ensure that proper insurance, hold harmless and other documentation required for the protection of Lafarge Africa Plc. is in place before any vendors are permitted access to Lafarge property to begin work.
• This list of responsibilities is not exhaustive and the job holder may be required to perform duties outside of this as operationally required.

Requirements
Education:

• Bachelor's Degree or equivalent in any Engineering discipline (Mechanical / Electrical / Civil Engineering as main subjects).

Experience:

• 5-7 Years of experience in engineering / or project engineering, Cement plant equipment design, operation or maintenance.

Required Skills:

• Working knowledge of cement manufacturing processes: Raw meal preparation, burning, combustion, grinding and packing operation.
• Commitment to the highest standards of safe work habits.
• Good knowledge of safety laws and regulations.
• Good written and verbal communication skills.
• Able to take initiative based on sound problem solving skills.
• Demonstrate leadership skills via work ethics, ability to delegate and motivate, fairness, must be hands-on.

Nice to have:

• Proven problem-solving ability.
• Strong computer skills especially in Excel, word, PowerPoint, CAD and email applications.
• Ability to prioritize with excellent time management skills.
• Good attention to detail.
• Result-oriented with high decision-making capacity / self-confidence.
• Commitment to the highest standards of safe work habits.
• Good knowledge of safety laws and regulations.

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About the role

• The Electrical Planner is responsible for assisting with the development of reliability-based maintenance strategy, based on preventive and predictive maintenance, to improve efficiency and productivity.
• They prepare plans and provide technical specifications and safety procedures.

Responsibilities

• Prepare all planned maintenance that have to be carried out by the Electrical Execution team, service companies or contractors
• Work closely with inspectors and execution team
• Gather information needed for planning work orders in the Lotus Notes Work Order System
• Add relevant information to improve understanding
• Define the scope of work
• Develop detailed job plans including sequences, downtime, man-hours required
• Develop tool list specific to the job
• Provide parts list with reference numbers and exact location for every work order
• Ensure all technical specifications and special instructions are provided on paper
• Determine cost involved for parts and supplies
• Inform section supervisor/engineer when a job is ready for scheduling
• Establish and maintain system for proper storage of pre-works and pending work with supervisors and stores department
• Work with Storeroom supervisor to update equipment parts catalogue, develop new lists, and tool lists
• Review and update parts min-max
• Improve and maintain equipment files and history with the draughtsman
• Ensure timely delivery of spare parts ordered by working with purchasing officers and WAPCO tracker database
• Ensure inventory and sources of spare parts are consistent with Lafarge standards, plant equipment reliability, and economic constraints
• Ensure materials and parts conformity upon receipt
• Supervise some jobs and contractors during annual plant shutdowns
• Incorporate into the implementation and maintenance of an integrated management system in the plant.

Education

• University Degree in Electrical Engineering.

Experience:

• 5 - 7 years of fieldwork experience in cement industry.

Required skills:

• Knowledge of Health and Hazards storage rules and regulation
• Strong Excel and MS Office proficiency (including good knowledge of PowerPoint)
• Good knowledge SAP and SAP FC is a plus
• Proficient in PPM systems both in theory and in practice.

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About the role

• The primary objective of Lubrication Technician is to organize and follow up proper established lubrication programme of all plant equipment.
• The role holder is also responsible for keeping of records of the lubricant’s consumption of the equipment.
• Also, he/she liaises with Warehouse unit to monitor lubricant inventory.
• He/she will also: Gauge gearboxes to level. Carry out all plant lubrication schedules. Ensure all drive shaft bearings running smoothly/gearboxes.

Responsibilities

• Lubrication / greasing of the followings: - All drives, Shafts, Rollers and Gearboxes
• Checking of all drives oil level
• Inspection of plant
• Fitting jobs
• Changing of lubrication oil as per schedules
• Routine checks of all drives
• Monitors the equipment daily and provides proper feedback for recording of data for future analysis and reference
• Use maintenance tools (equipment, inspections, lube schedules & planning)
• Quality of repair on all equipment
• Create work orders
• Operate machines for maintenance use (drills, lathes, etc.)
• Some welding techniques
• Plumbing
• Studies recurring problems of equipment reliability or problems related to safety and work conditions
• Preventative maintenance.

Education

• Other Degree in Engineering.

Experience:

• 2-3 years post graduate experience preferably in a cement manufacturing setting.

Required skills:

• Knowledge of Health and Hazards storage rules and regulation
• Strong Excel and MS Office proficiency (including good knowledge of PowerPoint)
• Good knowledge SAP and SAP FC is a plus
• Proficient in PPM systems both in theory and in practice.

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About the role

• The central tool store technician is responsible for managing tools, equipment and consumables in the plant to ensure availability, accountability, proper storage and maintenance.

Responsibilities

• Issue tools and equipment to technicians, operators, and maintenance personnel
• Receive returned tools and verify their condition
• Maintain proper records of issued and returned items
• Monitor stock levels of tools, spare parts, and consumables
• Conduct regular inventory counts and stock verification
• Update inventory records in manual logs or computerized systems
• Inspect tools for damage, wear, or malfunction
• Arrange repair, calibration, or replacement of defective tools
• Ensure tools are safe and fit for use
• Maintain organized storage areas for easy identification and retrieval
• Ensure proper labelling and preservation of tools and materials
• Keep the tool store clean, safe, and compliant with workplace standards
• Maintain accurate documentation of stock movement and transactions
• Prepare reports on tool usage, shortages, and damaged items
• Track tool history and accountability records
• Assist in receiving, checking, and verifying delivered materials
• Ensure compliance with company procedures and safety regulations
• Enforce proper handling and storage practices
• Support audits and inspections related to inventory and tool management
• Identify tools and materials using codes, tags, or specifications
• Prevent loss, misuse, or unauthorized removal of tools
• Ensure critical tools are available for planned and breakdown maintenance activities
• Assist maintenance teams with special tool requirements during shutdowns or major repairs
• Carry out routine servicing and maintenance of the tools in CTS
• Suggest improvements in tool tracking, storage systems, and inventory control processes.

Education

• Other Degree in Electrical / Mechanical Engineering or Technician Part 3.

Experience:

• 4-5 years' post-qualification experience. Cement Plant Maintenance and Production Experience.

Required skills:

• Cement process knowledge
• Good knowledge of equipment (Operation and Maintenance)
• Knowledge of safety rules and regulations
• Strong knowledge of Microsoft Office.

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About the role

• The Certified Scaffolder is responsible for the safe erection, alteration, inspection, and dismantling of scaffolding structures across the cement plant facility. This role ensures that all scaffolding activities comply with relevant standards (including CISRS, BS EN 12811, and Nigerian Factory Act requirements), providing safe working platforms for maintenance, construction, and shutdown activities.
• The Certified Scaffolder plays a critical role in protecting workers at height and maintaining structural integrity of temporary access systems.

Responsibilities

• Erect, modify, and dismantle tube-and-coupler, system, and modular scaffolding structures in line with approved scaffold design drawings and safe systems of work.
• Ensure all scaffolding is constructed to the correct load-bearing specification for the task — light duty, general purpose, or heavy duty.
• Install all necessary safety features including guardrails, toe boards, working platforms, ladders, and debris netting.
• Dismantle scaffolding safely after completion of work, ensuring all components are accounted for, inspected, and stored correctly.
• Conduct formal inspections of all erected scaffolding at regular intervals (before first use, every 7 days, and after any event that may affect stability such as high wind, impact, or modification).
• Apply and maintain scaffold tagging systems (Green/Amber/Red) to communicate scaffold status clearly to all plant personnel.
• Complete scaffold inspection registers and handover documentation accurately and on time.
• Identify and immediately escalate any structural defects, unauthorized modifications, or unsafe conditions.
• Work in strict compliance with Working at Height regulations, permit-to-work systems, and plant HSE requirements at all times.
• Conduct risk assessments and method statements (RAMS) for all scaffolding activities prior to commencement.
• Ensure all personnel working on or around scaffolding use appropriate PPE — harnesses, hard hats, safety boots, and gloves.
• Participate in safety briefings, toolbox talks, and incident investigations as required.
• Report near-misses, unsafe acts, and incidents promptly through the plant safety reporting system.
• Inspect all scaffolding components (tubes, couplers, boards, base plates) prior to use and reject any items that are damaged, corroded, or non-compliant.
• Maintain an accurate inventory of scaffolding materials, ensuring adequate stock levels for planned and shutdown activities.
• Ensure scaffolding equipment is stored correctly, protected from damage, and regularly audited.
• Liaise with Maintenance, HSE, and Production teams to plan and schedule scaffolding activities around plant operations and shutdown programmes.
• Brief scaffold users on safe access, load restrictions, and prohibited modifications before handover.
• Provide progress updates to supervisors and raise any issues that could affect scaffold availability or safety.

Education

• OND / Trade Test or equivalent technical qualification in a relevant Engineering discipline

Experience:

• 4–5 years' post-qualification experience in scaffolding within heavy industry (cement, oil & gas, petrochemical, or construction).
• Demonstrated experience erecting complex scaffolding structures in industrial plant environments, including confined spaces and at significant heights.

Required skills:

• In-depth knowledge of scaffolding types: tube-and-coupler, system scaffolding (Ringlock, Kwikstage), and modular systems.
• Understanding of load calculations, safe working loads, and structural stability principles for scaffolding.
• Knowledge of relevant scaffolding standards: CISRS, BS EN 12811, and Nigerian HSE/Factory Act requirements.
• Familiarity with Working at Height regulations, rescue procedures, and emergency protocols.Knowledge of scaffold tagging and inspection regimes.
• Awareness of plant-specific hazards — dust, extreme heat, confined spaces, and heavy machinery — in a cement manufacturing environment.

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About the Role

• Responsible for routine maintenance of all instruments and automation equipment. Monitor and report spare availability and consumption pattern to avoid nil-stock for all spare parts.
• Carry out Minor modifications to support the production process and recommend replacement for obsolete spares

Responsibilities

• Work with process control systems including programmable logic controllers, sensors and actuators
• Consult manuals, read and interpret circuit diagrams and schematics for installed instrumentation and automation equipment
• Repair and adjust system components or remove and replace defective parts
• Installing control and measurement instruments on existing or new plant equipment
• Inspect and test operation of instruments and systems to diagnose faults using pneumatic, electrical and electronic testing devices and precision measuring instruments
• Repair and adjust system components such as sensors, transmitters and programmable logic controllers or remove and replace defective parts
• Maintenance of both analogue and digital field instruments such as level, pressure, position, limit, speed, temperature, flow, and weight sensors, actuators and gas analysers
• Calibrate field instruments such as weigh feeders, belt scales, as well as level pressure, temperature transmitters, and flow meters according to manufacturer’s specifications or business best practices
• Perform scheduled preventive maintenance work and complete pre-start up test and generate maintenance reports
• Install control and measurement instrument on existing and new plant equipment and processes under the supervision of the automation/ instrumentation engineer
• Use the SAP to facilitate proper scheduling, planning of work, and execution; respecting safety of equipment and people in the plant
• Consult with Central Room Operators for diagnosis of field instrument faults to minimize downtime
• Support the installation, modification, testing and operation of automation and instrumentation systems and generate document reports for tasks carried out
• Troubleshoot failures with process control system involving electrical and mechanical equipment and instrument

Requirements
Education:

• Bachelor's Degree or equivalent in any engineering discipline (Electrical engineering or Electronic or Physics as main subjects) with 4 / 5 years postgraduate experience

Required skills:

• Good knowledge of cement manufacturing processGood knowledge of product quality parameters and quality control tests.
• Good knowledge of computer aided systems for kiln and mill operationAble to take initiative based on sound problem solving skills.

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About the Role

• Within the framework of the plant's production objectives and methods, and the quality objectives, this role involves implementing systems/tools/procedures to optimize production, improve processes and quality, introduce better tools, and reduce costs.
• It also requires leading continuous performance optimisation teams, through involvement in projects or problem solving with the assistance of a more experienced engineer.

Responsibilities

• Continuously analyse equipment/system performance (e.g. specific electrical and thermal energy consumption, refractory consumption) and propose solutions to achieve budget
• Implement tools and procedures for continuous process improvements
• Promote the increased use of AFR (Alternative Fuels and Raw Materials), provide comprehensive technical expertise to evaluate AFR with respect to their impact on the process, develop and implement solutions to eliminate/reduce impact of AFR on the process operation
• Cooperate at design of new systems/equipment and modifications of existing systems/equipment. Conduct economic and operational feasibility studies on proposed modifications and/or additions. Commission and de-bottleneck new installations
• Ensure the safety of processes and ensure environmental and OH&S compliance
• Develop standard operating procedures and targets. Supervise operation personnel to apply them consistently
• Is responsible for all planning processes within his area (BP, PMP, FP, budget, etc.)
• Monitor the performance and optimize the operation of Expert Optimizer – if installed
• Carry out benchmarking studies. Make conclusions and recommendations
• Train and coach operation personnel to develop comprehensive process knowledge throughout the plant
• Communicate activities within the plant and within Holcim through regular, high-quality verbal and written communications
• Perform the required works within a well-defined work planning
• Sequential intervention
• Prepare written and oral reports on the work undertaken in a clear and concise manner

Requirements
Educational Qualification and Experience:

• Bachelor's Degree or equivalent in any engineering discipline (Chemical, Mechanical or Electrical engineering) with 3 to 5 years’ experience

Required skills:

• Good knowledge of physico-chemical products and relevant parameters and standards applicable to cement manufacturing
• Good knowledge of statistical process control methods and experimental design
• Good knowledge of project management methods

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About the Role

• The purpose of this role is to optimise the reliability of physical assets through embedding Condition Monitoring processes and a proactive condition monitoring culture across the plant operations.
• The role will support the PM manager to improve the overall condition monitoring maturity across the portfolio.
• This position provides discipline leadership and expertise in condition monitoring and reliability engineering principles, through the development and deployment of appropriate systems, processes, guiding principles, training, and coaching.

Responsibilities

• Act as a thought-leader, technical expert and first point of reference for leading practices in condition monitoring.
• Internal monitoring of standards, best practices and technologies.
• Maintain update of the relevant sections of the asset reliability Framework as well as standards, guidelines, tactics and specifications
• Continual improvement strategies and initiatives for condition monitoring arising from best practice monitoring, reliability framework Assessments, assurance activities, investigations and work management, processes performance feedback, service strategy, downtime analysis and RCA/Solve findings.
• Monitor and review operational performance in condition monitoring and equipment health across the plant
• Carry out condition monitoring reviews as may be required
• Build operational competence for condition monitoring by; providing high level advice, support and coaching
• Developing and making available best practice processes, templates etc. aligned to group standards
• Development and delivery of training
• Support the business to proactively use condition monitoring data (e.g. outcomes of PM/ PDM processes) to drive continual improvement plans and a reliability centred culture
• Support operations to investigate and close any gaps in condition monitoring culture or processes identified in reviews or the reliability Framework assessment.
• Support gap analysis and identification/ validation of opportunities and development of plans to close gaps. Provide direct support to implement the plan as per an agreed schedule.
• Support the defect elimination function through condition monitoring and equipment health analysis /investigation of highly complex critical /persistent equipment issues as well as risk studies & investment requirement
• Support development of integrated systems and training to effectively implement and sustain performance in condition monitoring
• Evaluate and advise on the skills status, skills development and resourcing at the plant with respect to condition monitoring
• Provide technical evaluation & due diligence – projects, Investment Proposals etc.
• Support condition monitoring value identification and knowledge sharing across the team
• Visibly promote a positive safety culture and incorporate the current and future requirements for these into all projects.

Requirements
Educational Qualification and Experience:

• Bachelor's Degree in Mechanical Engineering with a minimum of 5 years of field work experience in an industry

Required skills:

• Very conversant with cement plant equipment
• Good definition of technical standards and applications
• Correct equipment and corresponding spares specification
• Good aptitude for paper and computer work
• Must be able to lead a small group of 10 Staff
• Application of safety regulations to all maintenance

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About the role

• To ensure the testing of all chemical parameters of the raw materials, fuels, intermediate/finished products & contemporary brands according to the Nigerian Industrial Standards.

Responsibilities

• To be totally compliant with all safety rules, procedures & policies and work safely at all times by using all relevant PPEs for each job.
• To carry out all chemical tests of cement according to NIS specifications
• To supervise the sampling and undertake the analysis of all raw materials (quarried and received)
• To supervise the sampling and undertake the analysis of all delivered fuels to the quarry, plant & the Calabar Grinding Station
• To undertake simple routine maintenance for all equipments in the Chemical & Sample Preparation Labs and to maintain such maintenance records
• To update & preserve all test records in hard copy and in electronic forms
• To call for and support maintenance teams during corrective/preventive maintenance of all laboratory equipments
• To maintain and update inventories for all equipments, spares, chemicals, materials, instruments and any other items as may belong to the Quality Assurance & Control Department.
• To report stock levels regularly to the Quality Coordinator and follow up the entire process with the procurement dept to ensure prompt deliveries as soon as Order Requests (ORs) are raised and approved
• To undertake analyses of all other samples (special or non-routine samples) as may be demanded from time-to –time by the Quality Coordinator & the Quality Manager
• To be available and prepared at all times to work in the process control function by executing duties as a Shift Chemist or as may be required by the Quality Coordinator and or the Quality Manager
• To undertake supervisory role in the Chemical & Sample Preparation laboratories with respect to co-ordinating the personnels, equipments & processes
• To follow up with the daily raw mix production, projecting CBS visibility reports and correctives set point expected in raw meal production.
• To follow up with routine quarry blasting operations, through the collection of blast hole samples and analysis and necessary recommendations.
• To monitor raw mix quality indicators (LSF, SM and AM and their standard deviations and ensure compliance with production and process requirement.
• To undertake periodic granulometry testing of crushed materials from crushers 1 & 2 and the additive crusher.
• To monitor the reliability of all QA&C equipment, track their usage and follow up with necessary maintenance actions required.
• To carry out any other duty/assignment or work in any function as may be required due to job demands and or emerging circumstances by the Quality Coordinator or the Quality Manager.

Requirements
Experience:

• Previous experience as one of the following: an Assistant Shift Chemist and Quality Assurance Chemist within the Organization; a Chemist in any cement manufacturing company or Quality Assurance in any Manufacturing Laboratory.

Education:

• Bachelor's Degree or equivalent in Natural/Physical/Applied sciences or Chemical Engineering.

Required skills:

• Good knowledge of cement manufacturing process
• Good knowledge of product quality parameters and quality control tests
• Able to take initiative based on sound problem-solving skills
• Ability to perform chemical analyses with both classical and modern methods.
• High proficiency in MS Word, MS Excel and MS Power Point.

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About the Role

• To perform the maintenance and programming of central control systems and associated equipment, provide technical assistance to Electrical / Instrumentation Engineers and Technicians, and provide detail engineering and field supervision for the electrical/instrumentation portion of the capital projects.

Responsibilities

• Ensure Electrical and Instrumentation work is executed in compliance with Lafarge and the plant site safety procedures
• Optimize and maintain high level control (Lucie) and automation for the plant operation promoting process improvement
• Optimize and maintain Human Machine Interface (HMI) working closely with Production perfecting trends, reporting, control, alarms, and displays
• Optimize and maintain software and hardware of Programmable Logic Controllers
• Maintain plant control computers and supervisor controls
• Promote new upgrades and features to assist plant performance
• Work closely with the Electrical/Instrumentation Engineers in maintaining plant optimization
• Establish and maintain inventory levels of spare parts and management records for direct reports, vendors, and work orders
• Design, monitor and actively act upon preventive maintenance programs
• Ensure conformance with Automation, IT, and corporate guidelines
• Participate in carrying out root cause failure analysis (RCFA) and failure mode and effects analysis (FMEA) on Electrical/Instrumentation equipment failures
• Work in the field providing direction and technical expertise alongside plant Electrical/Instrumentation/Automation technicians and Maintenance Mechanics
• Champion on-the-job training and development of Automation Engineers
• Support realization of 2years strategic spare parts list for the plant
• Meet on-call responsibilities in a 24/7 operation
• Train reliable successors during the term of his contract.
• Support implementation of ISO 14001:2015 EMS and ISO 9001:2015 QMS
• Ensure involvement in the implementation and maintenance of an integrated management system in the plant

Requirements
Educational Qualification:

• Bachelor's Degree or equivalent in any engineering discipline (Electrical engineering or Electronics or Physics as main subjects)

Experience:

• Must have 4/5 years’ postgraduate experience

Required skills:

• Good knowledge of cement manufacturing process
• Good knowledge of product quality parameters and quality control tests
• Good knowledge of computer aided systems for kiln and mill operation
• Able to take initiative based on sound problem solving skills

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About the role

• The primary objective of the Lubrication Technician is to lubricate the plant equipment and ensure lubrication units are in good working condition to improve the plant performance and reliability.

Responsibilities

• Responsible for the lubrication of all the plant equipment
• Records some possible anomalies observed on the equipment while lubrication is being carried out
• Monitor the stock of Lubricants and inform the Lube Supervisor on a weekly basis
• Records the consumption of oils and greases dispensed
• Maintain good house-keeping and safety around lubrication environment premises
• Safe storage and disposal of used/dirty rags. 

Requirements
Education:

• Other Degree in Mechanical or Electrical Engineering, UCDI, NTC/NBC-NABTEC

Experience:

• 2 years working experience in same industry or any heavy industry operations.
• Experience in heavy engineering, including rotating machines. equipment maintenance, condition monitoring, in a refinery, power or heavy process plant.

go to method of application »

About the role

• The purpose of this role is to optimise the reliability of physical assets through embedding Condition Monitoring processes and a proactive condition monitoring culture across the plant operations.
• The role will support the PM manager to improve the overall condition monitoring maturity across the portfolio.
• This position provides discipline leadership and expertise in condition monitoring and reliability engineering principles, through the development and deployment of appropriate systems, processes, guiding principles, training, and coaching.

Responsibilities

• Act as a thought-leader, technical expert and first point of reference for leading practices in condition monitoring.
• Internal monitoring of standards, best practices and technologies.
• Maintain update of the relevant sections of the asset reliability Framework as well as standards, guidelines, tactics and specifications
• Continual improvement strategies and initiatives for condition monitoring arising from best practice monitoring, reliability framework Assessments, assurance activities, investigations and work management, processes performance feedback, service strategy, downtime analysis and RCA/Solve findings.
• Monitor and review operational performance in condition monitoring and equipment health across the plant
• Carry out condition monitoring reviews as may be required
• Build operational competence for condition monitoring by; providing high level advice, support and coaching
• Developing and making available best practice processes, templates etc. aligned to group standards
• Development and delivery of training
• Support the business to proactively use condition monitoring data (e.g. outcomes of PM/ PDM processes) to drive continual improvement plans and a reliability centred culture
• Support operations to investigate and close any gaps in condition monitoring culture or processes identified in reviews or the reliability Framework assessment.
• Support gap analysis and identification/ validation of opportunities and development of plans to close gaps. Provide direct support to implement the plan as per an agreed schedule.
• Support the defect elimination function through condition monitoring and equipment health analysis /investigation of highly complex critical /persistent equipment issues as well as risk studies & investment requirement
• Support development of integrated systems and training to effectively implement and sustain performance in condition monitoring
• Evaluate and advise on the skills status, skills development and resourcing at the plant with respect to condition monitoring
• Provide technical evaluation & due diligence – projects, Investment Proposals etc.
• Support condition monitoring value identification and knowledge sharing across the team
• Visibly promote a positive safety culture and incorporate the current and future requirements for these into all projects.

Requirements
Education:

• Bachelor's Degree in Mechanical Engineering. 

Experience:

• 5 years of work experience in Cement manufacturing, heavy industry. 

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About the role

• The Mechanical Inspector's primary objective is to coordinate and control execution of inspections, analyse all process and auxiliary equipment so that the condition of each piece of equipment can be monitored and maintained at a high level of operating performance.

Responsibilities

• Communicates regularly with operations personnel to gain information on any problems or concerns they may have about the equipment
• Analyses situations to determine whether it is a mechanical, electrical or operating problem and recommends solutions to correctly utilize all resources available
• Studies equipment problems and recommends modifications or replacements of it
• Investigates repetitive problems and initiates corrective maintenance procedures
• Continually informs Production, Process and Maintenance of the operating condition of equipment and advises those responsible when a piece of equipment should be shut down in order to prevent damage to said equipment or injury to any of the plant personnel
• Coordinates all Preventive and Predictive Maintenance Inspections performed on plant equipment
• Ensures compliance with safety practices and procedures, availability of safety equipment and that first aid treatment is provided when required
• Ensures a work order entered in CMMS to cover adjustments or repairs to equipment, checks for the proper equipment number, adequate description of the request, appropriate priority code and workshop or plant code
• Assist in the planning of systematic overhauls of major equipment
• Systematic inspection and data recording of all plant equipment with follow up to appropriate people
• Carry out specific and precision duties as drive alignment, open gear inspection as checking of root clearances, wobble, eccentricity checks, institute balancing of new installation monitoring stop checks on bearings, basic NDT inspections etc.
• Preparation of the daily work schedule for the PMR tasks in accordance with equipment needs while utilizing CMMS to document and monitor equipment history files
• Record all temperatures, pressures and any relevant information which may be used for analysis from CCR
• Is the plant person in charge of the mechanical integrity of the plant’s machinery. Responsible and should have data pertaining to reliability so that he can analyze, and advise departments on the information needed to perform RCFA (i.e. vibrations, temperatures, hours, causes, Pareto charts etc.)
• Ensure regular participation and engagement of the team for RCA/RCM process as and when required for assign machines.
• Performs other duties such as maintaining work records and maintenance repair history logs, attending regular meetings with maintenance engineers
• Participate in the Maintenance Supervisor On-Call Program. 

Requirements
Education:

• Bachelor's Degree in Mechanical Engineering. 

Experience:

• 5 years of work experience in Cement manufacturing, heavy industry. 

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About the role

• Improve the efficiency and productivity of own personnel and third party services through a good planning, follow up and optimization of all preventive/corrective maintenance tasks to reach the targets of equipment availability / reliability at the lowest sustainable maintenance cost, in collaboration with all involved departments or sub-departments, following the maintenance guide lines defined by the company.

Responsibilities

• The Mechanical Planner is responsible to prepare all planned maintenance that have to be carried out by the Mechanical Execution team, service companies or contractors.
• In that role, the Mechanical Planner will work closely with the inspectors and the execution team on the following tasks and responsibilities in order to reinforce the day-to-day job preparation & planning:
• Planning and scheduling of all preventive maintenance routines in SAP/DMS together with the specific execution responsible.
• Generation and optimization of the 48/96 weeks’ workload balancing sheet by department/specialty/technic targeting a good balance during the days of the year. Generates the weekly and 13 weeks planning.
• Prioritizes the notifications coming from condition monitoring or others and generates corrective work orders in agreement with the requester
• Leads the preparation and consolidation of the shutdown planning (personal, third party’s services, materials, spare parts, equipment, tools, time, critical path) with coordination meetings using MAC guidelines and tools.
• Generates purchase orders as well as third party services contracts for mayor shutdown, assure that spares and services will be delivered on time.
• Control of expenses during planning as well during the execution vs budget and control the inventory level vs guide value
• Assure that special and repetitive jobs come with a standard work order.
• Lead the weekly KPI revision meeting as well as the work planning confirmation for the next week
• Takes care of his own development needs and train maintenance people on planning requirements
• Ensure that all work orders have the required H&S information, and that all legal requirements (safety, environmental, maintenance) are in the yearly preventive maintenance plan and are executed.
• Monitor the realization of the plans. Follow-up tasks defined in mayor shut-downs in a daily frequency.
• Leads After Action Review for shutdown or mayor repairs
• The Mechanical Planner will be utilized to supervise some jobs and contractors during annual plant
• The list is not exhaustive as planners may be required to perform other functions as may be assigned by the manager.

Requirements
Education:

• Bachelor's Degree in Mechanical or Engineering.

Experience:

• Minimum 3-5 years’ experience in Mechanical Engineering, including rotating machines.
• Equipment maintenance, condition monitoring, in cement manufacturing company, refinery, power or heavy process plant.

Required skills:

• Good knowledge of maintenance planning and scheduling in a manufacturing setting
• Knowledge of gearboxes, transmissions, hydraulic, pneumatic, welding techniques, lubrication, and mechanical non-destructive testing
• Adequate Knowledge related to equipment function & maintenance (Crusher, Stacker, Reclaimer, Raw mill, Belt Conveyors & Aux. Equipment)
• Good knowledge of Machinery Condition Monitoring technologies and maintenance philosophies
• Ability to troubleshoot the problem and propose corrective actions.
• Excellent knowledge of vibration analysis, oil analysis, wear measurement, thermography, liquid penetrant, ultrasonic, magnetic particle, radiography, etc.
• Knowledge of CMMS and ERP; SAP
• Good knowledge of RCA methodology and facilitating skills.

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About the Role

• The role is responsible for overseeing civil projects and reporting to the Project Manager, involving design and opportunity studies for civil / structural and plant projects.
• Key duties include preparing working drawings, Bills of Engineering Measurement and Evaluation (BEME), and schedules of work for projects.
• The role supervises project execution, ensuring safety, quality, timeliness, and cost-effectiveness, and participates in contractor selection and evaluation.
• Additionally, the role supports plant maintenance by ensuring the safety of structures and prepares job assessment and completion certificates for project.

Responsibilities

• Carry out design of civil projects:
  • Civil, structural and architectural designs are carried out in consideration to- the end users’ specification and requirement, existing conditions and ground situations, climatic conditions, material selection / availability etc.
• Preparation of preliminary as well as working drawings:
  • The relevant software (AutoCAD) used to produce drawings for presentation purposes as well as final working drawings.
• Participation in selection of contractor for projects in conjunction with procurement (bidding process):
  • During the tendering / bidding process, contractors are evaluated technically to determine their competence and capabilities regarding the particular project.
  • Also involved in the final selection of whichever contractor is to be awarded a job.
• Safety and Integrity of Plant Structure:
  • Participates in assessing the conditions of roads, buildings and structures in the plant, advice responsibles on plan for maintenance, improvements and / or demolition to ensure safety and integrity of structures at all times.
• Give technical support to other departments:
  • Provide the needed Technical support to other departments in the plant including Operations / Administration / Facilities / Community Relations / Logistics, etc.
• This list of responsibilities is not exhaustive and the job holder may be required to perform duties outside of this as operationally required.

Requirements
Education:

•  Bachelor's Degree or equivalent in any Engineering discipline (Civil / Structural).

Experience:

• Minimum of 4-years of cognate experience in consulting / construction industry.

Required Skills:

• Project planning, scheduling .
• Cost estimation and budgeting.
• Cost estimation and budgeting.
• Vendor and contractor coordination / management.
• Good written and oral communication skills.
• Strong computer Skills especially Excel, word, PowerPoint, AutoCAD, and email applications.
• Ability to prioritize with excellent time management skills.
• Good attention to detail.

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About the Role

• The role involves designing electrical services solutions based on engineering principles, securing user alignment, and providing technical support for both CAPEX and OPEX projects.
• Responsibilities include leading electrical, automation, and instrumentation projects, ensuring contractor selection and evaluation, and overseeing project execution from inception to commissioning and handover.
• The role also includes adherence to PM&E and procurement guidelines, managing bidding processes, and preparing job assessment and completion certificates for ongoing and completed projects, ensuring proper documentation and compliance throughout the project lifecycle.

Responsibilities

• Resolve operational problems related to projects and minimize delays or unexpected cost increases.
• Responsible for project success whether project leader or as part of a project team.
• Ensure all relevant safety objectives and legal requirements are observed for all work completed.
• Interpret client requirements identify and address design parameters and engineering problems and ensure solutions are implemented accurately and in budget.
• To participate in contractors’ pre-qualification and post evaluation for all projects
• Prepare Job completion certificates for all completed projects.
• Engineering, Project Execution and Completion.
• Supervise execution base on approved designs to meet project requirements.
• Create accurate Bill of Engineering materials.
• Conduct cost estimation.
• Project Management: oversee project workflow and support internal and external resources to ensure timely delivery of projects, expected quality, and allotted budget.
• This list of responsibilities is not exhaustive and the job holder may be required to perform duties outside of this as operationally required.

Requirements
Education:

•  Bachelor's Degree or equivalent in any Engineering discipline (Electrical Engineering as main subject).

Experience:

• Minimum of 4 years of cognate experience in consulting / construction industry.

Required Skills:

• Project planning, scheduling.
• Cost estimation and budgeting.
• Risk assessment.
• Vendor and contractor coordination / management.
• Good written and oral communication skills.
• Strong computer Skills especially Excel, word, PowerPoint, AutoCAD, and email applications.
• Ability to prioritize with excellent time management skills.
• Good attention to detail.

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About the role

• Within the framework of the plant's production objectives and methods, and the quality objectives, this role involves implementing systems/tools/procedures to optimize production, improve processes and quality, introduce better tools, and reduce costs.
• It also requires leading continuous performance optimisation teams, through involvement in projects or problem solving with the assistance of a more experienced engineer.

Responsibilities

• Continuously analyse equipment/system performance (e.g. specific electrical and thermal energy consumption, refractory consumption) and propose solutions to achieve budget
• Implement tools and procedures for continuous process improvements
• Promote the increased use of AFR (Alternative Fuels and Raw Materials), provide comprehensive technical expertise to evaluate AFR with respect to their impact on the process, develop and implement solutions to eliminate/reduce impact of AFR on the process operation
• Cooperate at design of new systems/equipment and modifications of existing systems/equipment. Conduct economic and operational feasibility studies on proposed modifications and/or additions. Commission and de-bottleneck new installations
• Ensure the safety of processes and ensure environmental and OH&S compliance
• Develop standard operating procedures and targets. Supervise operation personnel to apply them consistently
• Is responsible for all planning processes within his area (BP, PMP, FP, budget, etc.)
• Monitor the performance and optimize the operation of Expert Optimizer – if installed
• Carry out benchmarking studies. Make conclusions and recommendations
• Train and coach operation personnel to develop comprehensive process knowledge throughout the plant
• Communicate activities within the plant and within Holcim through regular, high-quality verbal and written communications
• Perform the required works within a well-defined work planning
• Sequential intervention
• Prepare written and oral reports on the work undertaken in a clear and concise manner

Requirements
Education:

• Bachelor's Degree or equivalent in any engineering discipline (Chemical, Mechanical or Electrical engineering)

Experience:

• 3 to 5 years experience.

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About the Role

• Responsible for planning, laying out, and carrying out plumbing work on job sites and in the shop.
• Ensures prompt completion of high-quality projects while complying with safety and quality standards.

Responsibilities

• Plans and lays out work from oral and written instructions.
• Assigns and carries out and supervises the work of plumbing personnel engaged in installation, repair, and maintenance.
• Carries out, supervises, and inspects the installation and repair of plumbing pipes, sinks, traps, valves, faucets, vents, pumps, and similar equipment, fixtures, and apparatus.
• Responsible for scheduling inspections of plumbing tools and ensures they are in optimal condition.
• Estimates job labor and materials costs; maintains job records.
• Responds to emergency plumbing repair needs.
• Conducts regular inspections of work in progress and on completion; participates in complex tasks.
• Confers with superiors on proposed plumbing projects and makes recommendations.
• Trains skilled and trades helper personnel.
• Establishes safety and work performance standards for subordinates.
• Ensures safe storage and disposal of replaced plumbing spares.
• Respect the safety policies, rules, regulations, and standard Work Instruction of the company.
• Uphold and maintain Environmental Management System & Quality Management System ISO 9001:2000.
• Comply with EMS Production Instrumentation job functions.
• Ensure involvement in the implementation and maintenance of integrated management system in the plant.

Requirements
Educational Qualification:

• Candidates should possess a Degree / Trade Test I, II, III or equivalent.

Experience:

• Graduation from a standard high school or vocational school and 5 years of related experience and considerable experience as a plumber, including some supervisory experience; or any equivalent combination of training and experience.

Required skills:

• Raw meal preparation, burning, combustion, and grinding
• Thorough knowledge of plumbing practices, methods, materials, tools, and equipment
• Thorough knowledge of the prevailing codes of the plumbing trades
• Thorough knowledge of the hazards and safety precautions of the work.

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About the Role

• The job objective of the Process Technician is to carry out activities to optimize the production processes and assist the Process Engineer In championing the continuous performance optimization of different production shop with the aim of lowering energy consumption and other technical KPls that drives variable cost of production.

Responsibilities

• Performs all tasks in a safe and efficient manner
• Check for safety and cleanness in the workplace
• Ensure compliance to all safety rules and standards at all times in processes
• Maintain Cleanliness of Process Equipment Area
• Analyze all processes, identify all fundamental issues and assist in appropriate resolution
• Monitor the parameters relating to plant operations and develop methods for better output from or greater stability of the production process
• Validate end control correctness of sensors
• Validate the quality of process data reported
• Assist in conducting a production process studies and audits which deems necessity or which are requested by line management, with the possible assistance of expert from technical center or plant process manager
• Liaise with operational staff, CROs, patrollers etc. on operational issues that affect plant performance
• Define missions and objectives for the workforce and can out their performance reviews, promote quality of the work and motivate personnel, develop skills to keep abreast with new management methods and tools
• Comply with EMS Process Instrumentation activities
• Ensure involvement in the implementation and maintenance of integrated management system in the plant

Requirements
Education:

• Other Degree or equivalent in any engineering discipline (Chemical, Mechanical or Electrical engineering)

Experience: 

• Minimum 2 Years' experience in any cement plant

Required skills:

• Working knowledge of cement manufacturing processes: raw meal preparation, buring, combustion, grinding and packing operation
• Commitment to the highest standards of safe work habits
• Sound analytical skills
• Good knowledge of safety and environmental laws and regulations
• Good written and verbal communication skills.

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About the Role

• Within the framework of the plant’s objectives and yearly action plans, define and implement the short, medium and long-term strategies to meet the plant products specifications (official standards, market objectives, operational targets).
• Quality Engineer’s responsibility is to ensure the reliability of laboratory test equipment.

Responsibilities

• Perform all tasks in a safe and efficient manner.
• Communicate clearly on information relating to potentially dangerous situations and get confirmation that they are correctly understood.
• Check that chemical and physical testing is correctly handled. Ensure a good utilization and a safe storage of tests and products.
• Analyze risks related to sampling points and make sure they are correctly addressed.
• Respect standards and procedures for sampling, preparation and analysis.
• Check the reliability of the analytical results. Support lab operators in the interpretation in case of unexpected values.
• Ensure strict compliance to simulated raw materials and blending ratio
• Analyze trends and control charts of monitoring samples.
• Maintain the laboratory and other measuring equipment in good working condition.
• Ensure implementation of Lafarge Quality Technical Standards (LQTS) in all laboratories. All laboratories must be 100% LQTS compliant.
• Coordinate daily / weekly checks as per Lafarge Quality Technical Standards (LQTS) in the laboratories.
• Follow the evolution of official norms on measurements and implement new methods consequently.
• Liaise with the Technical Centre to keep inform with measurement techniques.
• Check that the end products comply with the company specifications and the current standards before dispatching them.
• Obtain feedback on product quality from the customers through the technical sales division and take appropriate corrective and preventive actions.
• Manage quality data documentation for quality development planning and traceability.
• Manage laboratory resources including staff (motivation, on the job training, and career development) and equipment to achieve optimum performance.
• Calculate and propose targets and/or limits to be applied to the various parameters in order to meet customer requirements and national standards.
• Construct and launch experimental plan, under supervision, to resolve a recurring problem (e.g. excessive deviation of quality parameters).
• Coordinate on a day-to-day basis the quality control program.
• Interpret results and notify the Quality Manager and Production Manager if the product does not comply with the specifications.
• Participate in quality audit and champion the performance of Laboratory round robin test as organized by the TC.
• Develop and implement relevant quality indicators and follow them up regularly.
• Report on quality of products upon Technical Centre request.
• Any other job that may be assigned.

Requirements
Education:

•  Bachelor's Degree or equivalent in Chemistry, Chemical Engineering or Laboratory Technology.

Experience:

• Minimum of 3 - 5 years of experience.

Required Skills:

• Good knowledge of cement manufacturing processes: Raw meal preparation, burning, combustion and grinding.
• Good knowledge of Cement standards.
• Commitment to the highest standards of safe work habits.
• Good knowledge of safety laws and regulations.
• Good written and verbal communications skills.

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About the Role

• The Stacker Operator is responsible for operating stacking equipment to organize and stockpile materials such as raw materials; ensuring efficient material handling, maintaining equipment, and adhering to safety standards.

Responsibilities

• Operate stacker equipment to transfer, stack, or store materials in designated areas.
• Monitor stacking operations to ensure proper organization and avoid material overflow, chute blockage.
• Ensure materials are stacked according to company protocols or project specifications.
• Perform pre-start and post-shift inspections of stacker equipment.
• Identify and report mechanical issues or wear for timely repairs.
• Follow all safety protocols to minimize risks during operations.
• Maintain a clean and hazard-free work environment around stacking equipment.
• Use personal protective equipment (PPE) and report unsafe conditions.
• Coordinate with team members, supervisors, Crusher control operator to align material stacking position.
• Notify supervisors of any operational challenges or equipment issues.

Requirements
Education:

• Other Degree or equivalent in any Engineering discipline

Experience: 

• 4-5 years’ post-qualification experience

Required skills:

• Working knowledge of cement manufacturing process.
• Solid knowledge of drilling machines operation.
• Knowledge of safety regulations
• Ability to troubleshoot and problem solve
• Machine Main System knowledge
• Good communication skills
• Ability to work independently and as part of a team

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About the role

• The Electrical Inspector's primary objective is to coordinate and control execution of inspections, analyse all process and auxiliary equipment so that the condition of each piece of equipment can be monitored and maintained at a high level of operating performance.

Responsibilities

• The Inspector communicates regularly with the operations personnel to gain information on any problems or concerns they may have about the equipment and the way it is affecting the process.
• The incumbent also analyses situations to determine whether it is a mechanical, electrical or operating problem and recommends solutions to correctly utilize all resources available.
• Studies equipment problems and recommends modifications or replacements of it. Investigates repetitive problems and initiates corrective maintenance procedures.
• Continually informs Production, Process and Maintenance of the operating condition of equipment and advises those responsible when a piece of equipment should be shut down in order to prevent damage to said equipment or injury to any of the plant personnel.
• The incumbent will ensure compliance with safety practices and procedures, availability of safety equipment and that first aid treatment is provided when required.
• The incumbent is responsible and should have data pertaining to reliability so that he can analyse, and advise departments on the information needed to perform RCFA (i.e. vibrations, temperatures, hours, causes, Pareto charts etc.)
• Ensures that there has been a work order entered in CMMS to cover adjustments or repairs to equipment, checks for the proper equipment number, adequate description of the request, appropriate priority code and workshop or plant code.
• Administers a Thermo graphic Analysis Program for all critical pieces of electrical equipment and reports results to all concerned including recommendations when required.
• Preparation of the daily work schedule for the PMR tasks in accordance with equipment needs while utilizing CMMS to document and monitor equipment history files.
• Assist in the planning of systematic overhauls of major equipment.
• Participate in the Maintenance Supervisor On-Call Program.
• Record all temperatures, pressures and any relevant information, which may be used for analysis from CCR.
• The incumbent is also the plant person in charge of the Electrical integrity of the plant’s machinery.
• Ensure regular participation and engagement of the team for RCA/RCM process as and when required for assign machines performs other duties such as maintaining work records and maintenance repair history logs, attending regular meetings with maintenance engineers.

Education

• Bachelor's Degree in Electrical Engineering.

Experience:

• 3 years of work experience in Cement manufacturing.

Required skills:

• Technical knowledge of Electrical operations
• Ability to troubleshoot problems and implement corrective actions
• Knowledge of tools (vibration analysis, oil analysis, thermography, liquid penetrant, ultrasonic, magnetic particle)
• Adequate Knowledge related to equipment function & maintenance (Crusher, Stacker, Reclaimer, Raw mill, Belt Conveyors & Aux. Equipment).

go to method of application »

About the role

• Within the framework of the plant's production objectives and methods, and the quality objectives, this role involves implementing systems/tools/procedures to optimize production, improve processes and quality, introduce better tools, and reduce costs.
• It also requires leading continuous performance optimisation teams, through involvement in projects or problem solving with the assistance of a more experienced engineer.

Responsibilities

• Continuously analyse equipment/system performance (e.g. specific electrical and thermal energy consumption, refractory consumption) and propose solutions to achieve budget
• Implement tools and procedures for continuous process improvements
• Promote the increased use of AFR (Alternative Fuels and Raw Materials), provide comprehensive technical expertise to evaluate AFR with respect to their impact on the process, develop and implement solutions to eliminate/reduce impact of AFR on the process operation
• Cooperate at design of new systems/equipment and modifications of existing systems/equipment. Conduct economic and operational feasibility studies on proposed modifications and/or additions. Commission and de-bottleneck new installations
• Ensure the safety of processes and ensure environmental and OH&S compliance
• Develop standard operating procedures and targets. Supervise operation personnel to apply them consistently
• Is responsible for all planning processes within his area (BP, PMP, FP, budget, etc.)
• Monitor the performance and optimize the operation of Expert Optimizer – if installed
• Carry out benchmarking studies. Make conclusions and recommendations
• Train and coach operation personnel to develop comprehensive process knowledge throughout the plant
• Communicate activities within the plant and within Holcim through regular, high-quality verbal and written communications
• Perform the required works within a well-defined work planning
• Sequential intervention
• Prepare written and oral reports on the work undertaken in a clear and concise manner

Requirements
Education:

• Bachelor's Degree or equivalent in any engineering discipline (Chemical, Mechanical or Electrical engineering)

Experience:

• 3 to 5 years experience.

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About the Role

• Conduct qualitative and quantitative chemical analyses in laboratory for process and quality control in accordance with the quality control plan, health, safety and environmental policies.

Responsibilities

• Abide by the 5 Mandatory LafargeHolcim Health and Safety Rules.
• Guarantee and foster 100% compliance with OH&S, Quality and Environment policies for self and all lab personnel during the shift. Ensure good housekeeping within the quality premises and contribute to plant cleanliness.
• Advice, liaise, and direct other units and personnel of the lab on the plant quality control to achieve set targets.
• Analyze raw materials, intermediate and finished products to determine chemical or physical properties, composition, relationships or reactions using spectroscopic and / or gravimetric techniques according to the Quality Control Plan.
• Ensure that analyses are accurate and precise and planned analyses are completed on time.
• Analyze and ensure the daily chemical composition of all the additive / corrective in various feeders (HGL, gypsum, iron ore, sand and clinker) and the raw mix. Follow up the stacking pattern and reclaiming of the material at the RMS / CBS / LBS.
• Taking full responsibility of the mix proportion of additive / correctives, depending on their chemical composition for production dept.
• Document and analyze test information to determine process or equipment operating efficiency or to diagnose malfunctions.
• Achieve set quality targets within time and liaise with the CCR Engineers / Shift Leaders to define corrective and preventive actions whenever there is deviation from target set for process and product.
• Monitoring performance by gathering relevant data and producing statistical reports.
• Monitor all parameter of QA&C Instruments (XRF, XRD, QCX, Auto samplers, LECO & the Cross Belt Analyzer, etc.)
• Maintain all laboratory equipment to ensure proper working status and troubleshoot simple malfunctions when needed otherwise follow up with the maintenance dept.
• Undertake calibration of the XRF / XRD machines when required
• Routine maintenance and calibration of LECO and Preparation of secondary standard for LECO monitoring.
• Prepare standard solutions and reagents for laboratory personnel to conduct tests.
• Direct, coordinate, or advise Assistant Shift Chemist (ASC) and samplers in test procedures for analyzing components or physical properties of materials and ensure that all analyses are performed according to the SOP.
• Guiding, directing, and motivating subordinates - Providing guidance and direction to subordinates, including setting performance standards and monitoring performance.
• Developing and building teams - encouraging and building mutual trust, respect, and cooperation among team members.
• Coordinating the work and activities of others - Getting members of a shift to work together to accomplish tasks.
• To carry out any other duty / assignment or work in any function as may be required due to job demands and / or emerging circumstances by the Quality Coordinator and / or the Quality Manager.

Requirements
Education:

•  Bachelor's Degree or equivalent in any Natural / Physical / Applied Sciences as a main subject.

Experience:

• Previous experience as an Assistant Shift Chemist and Quality Assurance Chemist within the Organisation, or as a Chemist in any cement manufacturing company, or as Quality Assurance in any Manufacturing Laboratory.

Required Skills:

• Good knowledge of cement manufacturing process.
• Good knowledge of product quality parameters and quality control tests.
• Able to take initiative based on sound problem solving skills.

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About the Role

• To guarantee the prompt collection of representative samples and timely preparation according to the quality control plan and standard operating procedures.

Responsibilities

• To be totally compliant with all safety rules, procedures & policies and work safely at all times by using all relevant PPEs for each job.
• To undertake the sampling / preparation of all raw materials (quarried and received) in strict accordance to the Quality Control Plan.
• To undertake the sampling of all delivered fuels to the quarry, and the plant to comply with the zero-water tolerance regime.
• To undertake simple routine maintenance for all equipment in the Sample Preparation Lab and to maintain such maintenance records.
• To update & preserve all test records in hard copy and in electronic forms
• To call for and support maintenance teams during corrective / preventive maintenance of Sample Preparation Laboratory equipment.
• To maintain and update inventories for relevant spares, material and instruments in the Sample Prep Lab.
• To report stock levels regularly to the Quality Coordinator to ensure prompt material request and deliveries.
• To undertake all other sampling / preparation activities (special or non-routine samples) as may be demanded from time-to-time by the Chemists, Quality Coordinator and or the Quality Manager
• To carry out any other duty / assignment or work in any function as may be required due to job demands and or emerging circumstances by the Quality Coordinator or the Quality Manager.

Requirements
Education:

•  Senior School Certificate or its equivalent.

Experience:

• To be conversant with laboratory procedures and proficient in sampling and sample preparation.

Required Skills:

• Sample preparation and handling.
• Laboratory equipment operations like the XRF machine.
• Troubleshooting skills.
• Data interpretation.