Distillation Operator at Ascentech Services Limited

Job Summary

• We are looking for a skilled and safety-conscious Distillation Operator to operate and monitor the distillation section of the distillery. 
• The operator will be responsible for maintaining the distillation columns, adjusting process parameters, and ensuring consistent quality and yield of ethanol/alcohol production while adhering to environmental and safety norms.

Key Responsibilities
Distillation Operations:

• Operate and monitor distillation columns (rectifier, analyzer, stripper, etc.) to maintain desired product purity (e.g., ENA, RS, fuel ethanol).
• Ensure steady feed of fermented wash into the distillation unit with proper flow and temperature control.
• Adjust process parameters such as:
  • Reflux ratio
  • Column temperature/pressure
  • Steam flow and cooling water circulation
  • Feed rate and cut points for heads, hearts, and tails
• Collect and analyze process samples (temperature, alcohol strength, impurities) regularly.
• Monitor automation systems like PLC/SCADA/DCS, and log critical process data.
• Ensure proper loading and unloading of product and residue streams (impure spirit, fusel oil, slop).

Routine Checks & Maintenance:

• Check for leakage, vibration, or abnormal pressure/temp in lines and vessels.
• Ensure proper functioning of pumps, heat exchangers, condensers, and reboilers.
• Coordinate with maintenance for timely lubrication, cleaning, and servicing.
• Perform minor troubleshooting and isolation of faulty equipment during shift.

Safety, Compliance & Housekeeping:

• Adhere to all SOPs and safety protocols including use of PPE.
• Maintain housekeeping around the distillation unit and pipelines.
• Report abnormalities like off-spec product, high temperature, pressure spikes, or product contamination immediately.
• Maintain production logs, batch reports, and shift handover documentation.
• Comply with excise documentation where applicable.

Qualifications

• Diploma in Chemical, Mechanical, or Industrial Engineering.
• 2–5 years of experience operating distillation units in distilleries (molasses, grain, or juice-based).
• Familiarity with continuous/multi-pressure distillation systems, slop distillation, and fusel oil recovery preferred.
• Experience with SCADA/DCS systems is an added advantage.

Key Skills:

• Distillation plant operation and monitoring
• Process parameter control and troubleshooting
• Understanding of alcohol recovery and purity specifications.
• Safety awareness and EHS compliance.
• Record keeping and communication.

Working Conditions:

• Shift-based work (day/night rotation)
• Exposure to heat, noise
• Must wear PPE (gloves, safety shoes, helmet, goggles).
• Physically active role involving rounds, valves, and control panel work.