Hydro-Test Engineer at Jagal Group

Purpose

• Prepare Hydo / Pneumatic Test Packs as required by the project schedule;
• Prepare for and perform Hydro / Pneumatic testing of piping systems;
• To maintain awareness of and ensure compliance with all relevant Statutory and Company HSE Standards.

Key Skills

• Safety;
• Pipefitting;
• Structural and Pipe Supports;
• Jacket;
• Topsides;
• Supervision;
• Construction;
• Test Pack;
• P&ID
• Piping Isometric
• ASME B31.3 and B31.8

Key Responsibilities

• Coordinates with the Senior Hydro-Test Superintendent and supervise the preparation of the test activity to ensure all deficiencies are identified and punch lists are prepared;
• Identification of hydro and pneumatic test limits;
• Prepare marked up P&ID,S indicating test limits;
• Prepare marked up isometrics indicating test limits, items to be removed, location of test blinds, plugs etc.;
• Ensure high point vents and low point drains are available in the piping to be tested to avoid dead legs, air pockets etc.;
• Review the test and design pressures by isometric and confirm with the line list;
• Identify test equipment required for each test and ensure availability;
• Review test material availability, blinds, flanges, plugs, gaskets etc. and raise purchase order to cover the project piping scope;
• Ensure all test equipment calibration is performed and certification available;
• Ensure availability of equipment consumables (Charts etc.);
• Review and comply with the Project Hydro-test procedure;
• Review and comply with the Project Flushing procedure;
• Ensure compliance to HSE Procedures;
• Compile Test Packs in advance of test date for submission and approval by client;
• Interface with Nigerdock QA/QC Department for weld clearance prior to test and with respect to all flushing, testing and reinstatement activities;
• Interface with the Piping Superintendent to identify early opportunity to progress testing;
• Perform pre-test line inspection to ensure compliance to the test pack;
• Along with the Piping Superintendent ensure all HSE requirements are in place and followed prior to pressurization;
• Attend the test with QA/QC and client;
• Ensure complete draining and drying of the piping is performed after test;
• Compile and update as required a register of test packs by system and sub system;
• Compile and update as required a Test Blind Register, indicating the location of blinds fitted for test or spectacle blinds turned;
• Perform line inspection to ensure reinstatement of all items removed for test and any test blinds are removed and plugs seal welded if required;
• Ensure the completed test sheet is signed by all parties and added to the test pack;
• Ensure the Sub System completion check sheets are signed and returned to the Administrator;

Other Duties

Flushing, Drying and Reinstatement

Reports to

Construction Manager

Key Internal Interfaces

• HSE
• QA/QC
• PMT Construction

Key External Interfaces

• CPY Inspector
• Must demonstrate a full knowledge of the safety requirements associated with Hydro / Pneumatic testing;
• 10 years experience in Field Piping work;
• Special knowledge in Field Piping activities & Hydro / Pneumatic test package preparation;
• Good knowledge in Piping QC activities (NDT etc.);
• Fully conversant with P&ID,S, Piping Isometrics and Sub System methodology;
• Fluent in English.

Lagos - Lagos, LA NG (Primary)