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Job Code: DJOB
Location: Lagos, Nigeria
Contract Type: Regular, Full-Time
Local / International: Local Employment
Function: Organization and Human Resources
Overview
Responsibilities
Education / Qualifications
Experience:
Knowledge & Skills:
Technical / Functional Skills:
Behavioural Competence:
Language Requirements:
Overview
Responsibilities
Education / Qualifications
Experience:
Knowledge & Skills:
Technical / Functional Skills:
Behavioral Competence:
Overview
The responsibility of the kiln Coach is to guarantee efficiency and optimization of the burning line by working in conjunction with process, quality and maintenance team, and to improve plant performance by developing the Control Room Operators to mastery level of competency in VRM and kiln operations. This is achieved through a continuous process of daily performance monitoring, evaluation and feedback, maintaining and improving the plant efficiency through analysis of specific process parameters and ensuring conformities with Safety, Environmental and Quality guidelines.
Responsibilities
Performs all tasks in a safe and efficient manner.
Analyzes all process incidents and work with CCRO to mitigate the impact of such incidents and propose solutions to prevent future reoccurrence.
Monitors application of Production SOP’s.
Coordinate the development of operational procedures (SOPs) for the execution of all production related tasks in the plant.
Helps Plant operators to achieve operational consistencies by:
Leading incident review \ analysis process with CCR operators
Setting operational objectives from the operator incident review log data analysis
Reviewing and analyzing the shift production charts and report.
Identifying the possible cause of process target deviations and gaps in optimum conditions.
Reviewing and analyzing the clinker quality control data
Reviewing and analyzing the raw mix preparation quality control data
Reviewing and analyzing shift downtime reports from the software (ADAP, etc)
Monitor and ensure compliance with environmental regulations.
Supports plant operators training and development by:
Identifying the training and development needs for CCR operators and patrollers
Conducting effective one –on-one training activities
Making effective use of available training media for training delivery (CECIL + Produce & Maintain)
Developing an effective structured on the job training program (OJT)
Conducting effective group training activities.
Design and develop training modules.
Leading role in POM implementation.
Participate in the incident analysis process and contribute to improvement recommendations.
Ensures alignment of SOP’s with accepted control strategies and best practices.
Plays a priority role in operator training, assessment, and certification.
Proper inspection of the kiln workshops during failures and turn around maintenance
Optimize the production process using control loops
Develop control room operators and production supervisors competencies, coaching sessions and training modules
Create, update, and validate all production standard operation procedures (SOP) for all production jobs.
Participate actively in plant performance and plant reliability meetings
Apply effective coaching techniques in on the job training with CCROs and Shift Production
Administration:
Report and investigate accidents and near misses with accident investigation committee.
Assist the Production Manager in preparation of department operation budget, monthly accurals and capita; projects.
Work with section/ senior engineers in planning and scheduling of major and minor plant maintenance / shutdowns.
Maintain a tool inventory used by production personnel
Maintain and administer monthly shift roster and leave roster
Assist the Production Manager in the development and implementation of training plans for the production personnel
Detect training needs of Shift personnel, guide and train them
Appraise subordinates and recommend promotions, transfers and disciplinary actions,
Compiles on daily basis job done during major repairs and discuss with Methods the execution of outstanding jobs for the incoming team.
Monitors the cost of production and expenditures in order to optimize the cost per tonne of clinker and cement.
Assist the Production Manager in the manpower planning and development.
Ensures compliance with environmental and quality management systems (ISO 14001 & 9001 -2000).
Ensures the plant surrounding are in good environmental state at all times
Ensures the efficiency and effectiveness of subordinates and instill discipline from time to time.
To maintain the quality within the range as defined in the Quality Management System (QMS).
Monitor the production results (production amount, energy consumption, etc.) in order to meet the target KPIs.
This list of responsibilities is not exhaustive and the job holder may be required to perform duties outside of this as operationally required
Education/Qualifications
First degree or equivalent in any engineering discipline
CRO Certified
Experience
5 to 7 years’ experience in Control Room Operations (VRM, CSM, Kilns)
Knowledge & Skills
Technical / Functional Skills:
Good written and oral communication skills
Strong computer Skills especially Excel, word, PowerPoint and email applications
Ability to prioritize with excellent time management skills
Good attention to detail
People management skills
Behavioral competence:
Good interpersonal skills
Strong team player
Adaptable
Tact and tolerant
Ability to work well under pressure and adhere to set deadlines
Resilient and Motivated
Leadership and managerial abilities:
Excellent management skills and ability to organize and plan effectively to meet both short and long range goals and objectives.
Ability to manage multiple project plans successfully and simultaneously.
Ability to motivate individuals and teams
Able to coach and direct a diverse team
Language Requirements
Professional Proficiency in English Language
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