Lafarge Africa Plc is a leading Sub-Saharan Africa building solutions Company and member of the LafargeHolcim group.
The vision of Lafarge Africa Plc is to be the most trusted and preferred partner of African construction professionals and home builders by delivering cement, concrete, aggregates and other building solutions that are best in quality, envir...
Read more about this company
About the role
To perform the maintenance and programming of central control systems and associated equipment, provide technical assistance to Electrical / Instrumentation Engineers and Technicians, and provide detail engineering and field supervision for the electrical/instrumentation portion of the capital projects.
Responsibilities
- Ensure Electrical and Instrumentation work is executed in compliance with Lafarge and the plant site safety procedures
- Optimize and maintain high level control (Lucie) and automation for the plant operation promoting process improvement
- Optimize and maintain Human Machine Interface (HMI) working closely with Production perfecting trends, reporting, control, alarms, and displays
- Optimize and maintain software and hardware of Programmable Logic Controllers
- Maintain plant control computers and supervisor controls
- Promote new upgrades and features to assist plant performance
- Work closely with the Electrical/Instrumentation Engineers in maintaining plant optimization
- Establish and maintain inventory levels of spare parts and management records for direct reports, vendors, and work orders
- Design, monitor and actively act upon preventive maintenance programs
- Ensure conformance with Automation, IT, and corporate guidelines
- Participate in carrying out root cause failure analysis (RCFA) and failure mode and effects analysis (FMEA) on Electrical/Instrumentation equipment failures
- Work in the field providing direction and technical expertise alongside plant Electrical/Instrumentation/Automation technicians and Maintenance Mechanics
- Champion on-the-job training and development of Automation Engineers
- Support realization of 2years strategic spare parts list for the plant
- Meet on-call responsibilities in a 24/7 operation
- Train reliable successors during the term of his contract.
- Support implementation of ISO 14001:2015 EMS and ISO 9001:2015 QMS
- Ensure involvement in the implementation and maintenance of an integrated management system in the plant
Required skills
- Good knowledge of cement manufacturing processGood knowledge of product quality parameters and quality control tests
- Good knowledge of computer aided systems for kiln and mill operation
- Able to take initiative based on sound problem solving skills
Education
- Bachelor's Degree or equivalent in any engineering discipline (Electrical engineering or Electronics or Physics as main subjects)
Experience
- 4/5 years’ postgraduate experience
go to method of application »
About the role
The Central Control Room Operator’s objective is to organize and coordinate production shift team to produce good quality product taking cognizance of safety, efficiency, effectiveness, quality and cost per tonne.
Responsibilities
- Operate equipment according to Lafarge Best Practice
- Control major process lines within cement manufacturing operation including equipment commissioning, startups, shutdowns, and emergency condition management as per established SOP’s
- Monitor continuously all plant process lines using available tools
- Contribute to maintaining equipment in good working condition by complying with instructions of use
- Ensure protection of environment in compliance with group standards
- Coordinate with production fieldsmen for smooth operation of the plant
- Maintain quality within range as defined in QMS
- Monitor production results such as energy consumption, etc.
- Follow operational procedures (SOPs) during all tasks in the plant
- Operate equipment within Lafarge and local environmental protection standards
- Direct activities of patrollers, process assistants, and mobile plant operation
- Handle breakdown and problem solving activity including troubleshooting and determination of related overtime staffing needs
- Follow continuous quality monitoring and make necessary adjustments to systems
- Serve as liaison with Automation Engineer regarding major equipment issues
- Serves as Plant Emergency Response Coordinator in event of severe incidents
- Champion the development/review of standard operating procedures for Production department
- Conducts/leads safety meetings with shift personnel
- Monitor all radio communications for plant problems
- Complete paperwork and record keeping as required including production logs, work orders, mill data reports
- Assist in operational and safety training for existing employees and induction of new hires
- Complete performance reviews of hourly employees in production department
- Comply with EMS Production Instrumentation activities
- Ensure involvement in the implementation and maintenance of integrated management system in plant
Required skills
- Complete Professional level in CCRO certification program
- Good knowledge of operation and control of Vertical Roller Mill, Kiln and Finish Mill systems
- Good knowledge of product quality parameters and quality control tests.
- Good knowledge of computer aided systems for kiln and mill operation.
- Ability to take initiative based on sound problem solving skills.
Education
- Bachelor's Degree in Mechanical or Electrical/Chemical Engineering
Experience
- 5-8 years cement industry experience with 2-3 years’ experience in a process industry or OND in an engineering discipline (with mechanical, chemical, electrical, chemistry or physics as main subject)
go to method of application »
About the role
To perform auto electrical maintenance, troubleshooting and repairing of the heavy equipment such as Crawler/Excavator, Wheel loader, Tele handler, Mobile Trucks, etc. Repairs and overhauls electrical systems in automobiles within quality and time guidelines set by dealership and factory.
Responsibilities
- Understand and comply with HSE policies to assume that HSE are the first priority of the business
- Actively support key safety initiative at the plant and assist the department as needed to improve HSE performance and results
- Demonstrate a commitment to communicating, improving and adhering to safety policies in all work environments and areas
- Ensures safe working conditions and good safe practices are applied at work
- Perform routine preventive and predictive maintenance on all mobile plant electrical system
- Rebuild and troubleshoot electrical systems on mobile equipment
- Diagnose electrical issues and propose a course of action
- Read and interpret electrical diagrams to troubleshoot and provide lasting solutions on mobile plant
- Repair and replace faulty wires and components of electrical systems and maintaining a clean working. Performs work as outlined on repair order with efficiency and accuracy, in accordance with OEM
- Confers with OEM, if necessary, to determine the nature of any electrical malfunctions
- Determines malfunction of electrical system by visual inspection and use of testing devices such as oscilloscope, voltmeter and ammeter
- Estimates the cost of repairs based on parts
- Repairs or replaces defective wiring
- Adjusts ignition timing and measures and adjusts distributor breaker-point gaps
- Tests and repairs starters, generators and distributors
- Rebuilds electrical units, such as starters, generators and door controls
- Drives mobile equipment to test the quality of work performed
- Documents all work performed and recommended on the repair order
- Operates all tools and equipment in a safe manner
- Attends manufacturer-sponsored product training as requested
- Other tasks as assigned
Education
- Technical education or equivalent in Electrical or other related field with at least 4 years’ experience in the Cement or similar industry
Experience
- Minimum of 4-5 years post-qualification experience
go to method of application »
About the role
To ensure raw material is crushed for the smooth running of production. Monitor through the mimic board or ECS screen the control parameters of the entire crushing operations. Control or maintain suitable process parameter according to the established requirements. He/she will also be responsible for the smooth operation and general housekeeping of all production shops. Record hourly the performances of the crusher based on the obtained parameters reading e.g. operating time, resumption time, stoppages as well as their causes, adjustments, activities done during the progress of operation and shutdown on respective forms and logbooks. Maintains regular interval calibration of belt weighed to have quality and efficient crushing operations. Complies with prescribe work instruction in the proper starting and stopping of the crusher and auxiliary units in order to prevent loss and damage to equipment as well as to personnel.
Responsibilities
- Accountable for the safety of self and Colleagues in the section
- Responsible for LOTOTO registration during all maintenance
- First level inspection before start-up beginning from the pry belts to the crusher platform
- Follow and review the SOP – Standard Operating Procedure to ensure accuracy
- Attends the daily production meeting and receives the daily work instructions
- Coordinate the activities on the crusher platforms during operations
- Reports any faults found with the plant to the shift leader and submits the checklist to him where such faults are indicated
- Prepare daily and monthly report on the material crushed
- Contribute to the analysis of failure and problems, recommending corrective actions
- Operation of the ECS (Central Control Room) of the Crusher(s)
- Liaise regularly with the quality team on the raw material sample analysis and follow up with the results
- Records any delays on the crusher plant and reasons for such delays by reporting delays to the shift leader
- Helps in the department’s housekeeping by keeping the working area clean
- Participates in the Company’s safety program by attending monthly safety meetings and quarterly firefighting training
- Performs any other reasonable tasks when requested by Shift Leader
- Assists the maintenance team during shutdowns/PMR (preventive maintenance routine)
- Any other task that may be assigned from time to time
Required skills
- Working knowledge of cement manufacturing processes: Raw meal preparation, burning, combustion, grinding and packing operation.Commitment to the highest standards of safe work habitsGood knowledge of safety laws and regulations
- Fully understand the machine operation parameters (speed, pressures and temperatures), can monitors dials and indicators and do relevant adjustment and drilling systems.
- Good written and oral communication skillsAbility to prioritize with excellent time management skills
- Good attention to detailStrong computer skills especially Excel, word, PowerPoint and email applications
Experience
- Minimum 3 years in similar role
Education
- Other Degree or equivalent in Engineering
go to method of application »
Within the framework of the plant's production objectives and methods, and the quality objectives, this role involves implementing systems/tools/procedures to optimize production, improve processes and quality, introduce better tools, and reduce costs. It also requires leading continuous performance optimisation teams, through involvement in projects or problem solving with the assistance of a more experienced engineer.
Responsibilities
- Continuously analyse equipment/system performance (e.g. specific electrical and thermal energy consumption, refractory consumption) and propose solutions to achieve budget
- Implement tools and procedures for continuous process improvements
- Promote the increased use of AFR (Alternative Fuels and Raw Materials), provide comprehensive technical expertise to evaluate AFR with respect to their impact on the process, develop and implement solutions to eliminate/reduce impact of AFR on the process operation
- Cooperate at design of new systems/equipment and modifications of existing systems/equipment. Conduct economic and operational feasibility studies on proposed modifications and/or additions. Commission and de-bottleneck new installations
- Ensure the safety of processes and ensure environmental and OH&S compliance
- Develop standard operating procedures and targets. Supervise operation personnel to apply them consistently
- Is responsible for all planning processes within his area (BP, PMP, FP, budget, etc.)
- Monitor the performance and optimize the operation of Expert Optimizer – if installed
- Carry out benchmarking studies. Make conclusions and recommendations
- Train and coach operation personnel to develop comprehensive process knowledge throughout the plant
- Communicate activities within the plant and within Holcim through regular, high-quality verbal and written communications
- Perform the required works within a well-defined work planning
- Sequential intervention
- Prepare written and oral reports on the work undertaken in a clear and concise manner
Required skills
- Good knowledge of physico-chemical products and relevant parameters and standards applicable to cement manufacturing
- Good knowledge of statistical process control methods and experimental design
- Good knowledge of project management methods
Experience
Education
- Bachelor's Degree or equivalent in any engineering discipline (Chemical, Mechanical or Electrical engineering)
go to method of application »
About the role
Responsible for controlling & monitoring the quality of material from quarry up to dispatched cement.
Responsibilities
- Performing compliance review of raw data and operations, in-process and release testing results
- Analyses each product on X-Ray analyser and record the results of these analysis in the operations books
- Control the raw meal, coal meal and cement proportions in case of analysis
- Oversees and checks that the materials are in good condition
- Perform the stability and preparation check for lab instrumentation
- Under the supervision of shift leader takes steps to have a proper quarry output
- Standardizes the Blaine & LECO apparatus and keeps it in good condition
- Follow up and supervise the shift technician team
- Prepare the daily & monthly report
- Carry out fused beads preparation method
- Record necessary results
- Perform testing during the shift, determination of chloride, free lime, and calcinations degree, Loss on ignition Sulphate by LECO for cement, clinker, and hot meal. Kiln feed and raw meal
- Promote teamwork
- Inform production operators of timely results as per the approved program of control
- Follow up with the Shift technicians
Required skills
Working knowledge of cement manufacturing processesLaboratory Information Management system (QIMS)Raw mix composition toolProcess data extracting tool (IP21)Working knowledge of Excel, Word and Power PointWorking knowledge of equipment operation procedure.Able to take initiative based on sound problem solving skills
Experience
- 2-3 years’ experience in lab of an industrial unit
Education
- Bachelor's Degree or equivalent in Chemical Engineering, Laboratory Tech, Chemistry
go to method of application »
About the role
The purpose of this role is to optimise the reliability of physical assets through embedding Condition Monitoring processes and a proactive condition monitoring culture across the plant operations. The role will support the PM manager to improve the overall condition monitoring maturity across the portfolio. This position provides discipline leadership and expertise in condition monitoring and reliability engineering principles, through the development and deployment of appropriate systems, processes, guiding principles, training, and coaching.
Responsibilities
- Act as a thought-leader, technical expert and first point of reference for leading practices in condition monitoring.
- Internal monitoring of standards, best practices and technologies.
- Maintain update of the relevant sections of the asset reliability Framework as well as standards, guidelines, tactics and specifications
- Continual improvement strategies and initiatives for condition monitoring arising from best practice monitoring, reliability framework Assessments, assurance activities, investigations and work management, processes performance feedback, service strategy, downtime analysis and RCA/Solve findings.
- Monitor and review operational performance in condition monitoring and equipment health across the plant
- Carry out condition monitoring reviews as may be required
- Build operational competence for condition monitoring by; providing high level advice, support and coaching
- Developing and making available best practice processes, templates etc. aligned to group standards
- Development and delivery of training
- Support the business to proactively use condition monitoring data (e.g. outcomes of PM/ PDM processes) to drive continual improvement plans and a reliability centred culture
- Support operations to investigate and close any gaps in condition monitoring culture or processes identified in reviews or the reliability Framework assessment.
- Support gap analysis and identification/ validation of opportunities and development of plans to close gaps. Provide direct support to implement the plan as per an agreed schedule.
- Support the defect elimination function through condition monitoring and equipment health analysis /investigation of highly complex critical /persistent equipment issues as well as risk studies & investment requirement
- Support development of integrated systems and training to effectively implement and sustain performance in condition monitoring
- Evaluate and advise on the skills status, skills development and resourcing at the plant with respect to condition monitoring
- Provide technical evaluation & due diligence – projects, Investment Proposals etc.
- Support condition monitoring value identification and knowledge sharing across the team
- Visibly promote a positive safety culture and incorporate the current and future requirements for these into all projects.
Required skills
Very conversant with cement plant equipmentGood definition of technical standards and applicationsCorrect equipment and corresponding spares specificationGood aptitude for paper and computer workMust be able to lead a small group of 10 StaffApplication of safety regulations to all maintenance
Experience
- Minimum of 5 years of field work experience in an industry
Education
- Bachelor's Degree in Mechanical Engineering
go to method of application »
The job objective of the Process Technician is to carry out activities to optimize the production processes and assist the Process Engineer In championing the continuous performance optimization of different production shop with the aim of lowering energy consumption and other technical KPls that drives variable cost of production.
Responsibilities
- Performs all tasks in a safe and efficient manner
- Check for safety and cleanness in the workplace
- Ensure compliance to all safety rules and standards at all times in processes
- Maintain Cleanliness of Process Equipment Area
- Analyze all processes, identify all fundamental issues and assist in appropriate resolution
- Monitor the parameters relating to plant operations and develop methods for better output from or greater stability of the production process
- Validate end control correctness of sensors
- Validate the quality of process data reported
- Assist in conducting a production process studies and audits which deems necessity or which are requested by line management, with the possible assistance of expert from technical center or plant process manager
- Liaise with operational staff, CROs, patrollers etc. on operational issues that affect plant performance
- Define missions and objectives for the workforce and can out their performance reviews, promote quality of the work and motivate personnel, develop skills to keep abreast with new management methods and tools
- Comply with EMS Process Instrumentation activities
- Ensure involvement in the implementation and maintenance of integrated management system in the plant
Required skills
Working knowledge of cement manufacturing processes: raw meal preparation, buring, combustion, grinding and packing operationCommitment to the highest standards of safe work habitsSound analytical skillsGood knowledge of safety and environmental laws and regulationsGood written and verbal communication skills
Experience
- Minimum 2 Years' experience in any cement plant
Education
- Other Degree or equivalent in any engineering discipline (Chemical, Mechanical or Electrical engineering)
go to method of application »
The Stacker Operator is responsible for operating stacking equipment to organize and stockpile materials such as raw materials; ensuring efficient material handling, maintaining equipment, and adhering to safety standards.
Responsibilities
- Operate stacker equipment to transfer, stack, or store materials in designated areas.
- Monitor stacking operations to ensure proper organization and avoid material overflow, chute blockage.
- Ensure materials are stacked according to company protocols or project specifications.
- Perform pre-start and post-shift inspections of stacker equipment.
- Identify and report mechanical issues or wear for timely repairs.
- Follow all safety protocols to minimize risks during operations.
- Maintain a clean and hazard-free work environment around stacking equipment.
- Use personal protective equipment (PPE) and report unsafe conditions.
- Coordinate with team members, supervisors, Crusher control operator to align material stacking position.
- Notify supervisors of any operational challenges or equipment issues.
Required skills
Working knowledge of cement manufacturing process.Working knowledge of equipment operation procedureSolid knowledge of drilling machines operation.Knowledge of safety regulationsAbility to troubleshoot and problem solveMachine Main System knowledgeGood communication skillsAbility to work independently and as part of a team
Experience
- Minimum of 4-5 years’ post-qualification experience
Education
- Other Degree or equivalent in any Engineering discipline
go to method of application »
A Mobile Plant Operator is responsible for operating and maintaining loaders, haul trucks, Dozers, grader, excavator’s equipment and machinery, and carrying out operations in line with safety regulations. They are also involved in overall quarry operation activities involve; overburden removal, loading, hauling, transporting of raw material from the quarry to the crushing plant, stockpile and overburden tipping area. They are also to ensure that quarry operation is carried out in an efficient and cost-effective manner.
Responsibilities
- Understand and comply with HSE policies to assume that HSE are the first priority of the business. Actively support key safety initiative at the plant and assist the department as needed to improve HSE performance and results
- Demonstrate a commitment to communicating, improving and adhering to safety policies in all work environments and areas
- Follow up all safety procedures, checks for safety hazards and takes corrective action to eliminate safety hazards
- Effectively and safely operates excavators, loaders, grader, haul trucks, dozer etc utilizing machine specific controls and machine attachments to complete all necessary tasks related to pipeline construction. This includes operating on adverse terrain, in winter operations, and/or near other equipment and power lines.;
- Operates in crowded, fast-paced working environments, and exercises extreme caution with awareness of potential situational hazards to ensure site safety.
- Performs mechanical inspections and servicing including controls and operations, completing logbooks, performs maintenance and adjustments, ensures good housekeeping, and performs machine lubrication.
- Interprets verbal and non-verbal communication (including hand signals) from operators, ground personnel and acts accordingly.
- Performs effective operation of equipment by recognizing unusual machine movements and sounds.
- Ensure that all orders and instructions received verbally or in writing are fully understood and adhered to; Communicate with onsite supervisor of daily work requirements
- Be safety conscious in all his/her work and use compulsory protective equipment;
- Responsible for safe working conditions on the mobile equipment;
- Recognizes existing and potential hazards and knows how to identify these through conducting a field level pre-job hazard analysis, checking the machine for hazards and assessing any tasks before start.
- Be familiar with all relevant work and safety procedures issued by Company and Operator;
- Keep updated logs of completed work
- Perform other duties assigned.
Required skills
Good communication skillsAbility to work independently and as part of a teamKnowledge of safety regulationsAbility to troubleshoot and problem solveMachine Main System knowledgeSolid knowledge of drilling machines operationWorking knowledge of cement manufacturing processWorking knowledge of equipment operation procedure.
Experience
- Minimum of 4-5 years’ post-qualification experience
Education
- Other Degree with 3 year experience in Cement industry
go to method of application »
About the role
This role involves effective maintenance planning, scheduling & inventory control as well as preparing master schedule and workload balance to ensure that manpower is effectively utilized, plan each significant job and determine safety requirements, job steps (execution job plan), blueprints, materials, special equipment needs, and manpower required to perform necessary work. The Mobile Equipment Planner is responsible to prepare all planned maintenance that have to be carried out by the execution team, service companies or contractors. In that role, the Mobile Equipment Planner will work closely with the Mobile Equipment Inspector and the execution team on the following tasks and responsibilities in order to reinforce the day-to-day job preparation & planning.
Responsibilities
- Understand and comply with HSE policies
- Actively support key safety initiatives at the plant
- Ensure safe working conditions and good safe practices are applied
- Gather information needed to plan work orders in SAP Work Order System
- Add relevant information to work orders for execution team comprehension
- Define scope of work to be performed
- Establish preparatory work prior to scheduled equipment downtime
- Develop detailed job plans with sequences, equipment downtime and man-hours required
- Create tool list specific to the job
- Provide a parts list with reference numbers and ensure all are in stock before scheduling
- Ensure technical specifications and special instructions provided on paper to supervisor and craftsmen
- Determine cost involved for parts and supplies for each work order
- Inform supervisor/engineer when a job is ready for scheduling
- Establish and maintain systems for equipment parts catalogue
- Work with storeroom supervisor to update min-max levels and develop parts catalogues
- Ensure timely delivery of spare parts by working with purchasing officers
- Utilize CMMS, work order tracking system, and inventory systems as well as modern software packages
- Supervise jobs and contractors during annual plant operation
- Operate tools and equipment safely
- Attend manufacturer-sponsored product training if requested
- Perform other assigned tasks
Required skills
Technical / Functional Skills: Knowledge of SAP, CMMSMachine main system knowledgeStrong spoken & written communication skillGood knowledge of RCA methodology and facilitating skills.Computer literacy is essentialAuto electrical and mechanical knowledgeKnowledge of diagnostics tools for vehicle electrical and electronicsAbility to read electrical and electronic schematics and circuit diagramsAbility to carry out/repair electrical wiring in a range of vehiclesStrong manual skills and precision when carrying out repair and testing
Nice to have
- Problem-solving skillsOrganizational skills and ability to work as part of a team
Experience
- Minimum of 3 years post-qualification experience
Education
- Bachelor's Degree /HND in Mechanical engineering or any related field
go to method of application »
The role involves overseeing the installation of safety devices on machinery and collaborating with the health and safety manager to investigate and mitigate workplace incidents. It ensures compliance with company and regulatory H&S policies, conducts internal audits, and reviews the company’s HSE manual and related procedures. Responsibilities include generating project-specific H&S plans, ensuring subcontractor and supplier compliance, and promoting awareness and training among staff. The role requires monitoring PPE compliance, maintaining H&S parameters for reports, conducting contractor safety inspections, participating in audits, and supporting the plant’s integrated management system. Regular engagement with internal controls and EMS H&S activities is essential.
Responsibilities
- Ensure every worker gets inducted onto the site by having a simple safety Induction program and materials that covers key topics.
- Keep copy as record for each individual. A simple induction briefing should be used for all visitors to offices.
- Work with the Health and Safety manager and line managers to assess and develop training needs and organize / facilitate suitable programs to support the site safety awareness and skill to reach the required level.
- Audit and Assess site contractors and staff for compliance with Lafarge rules and Policies, react and interact with contractor management and Lafarge management when gaps. It is likely a daily site inspection will be needed with a structured system to track positive and negative observations.
- Issue a simple weekly report for health and safety manager to get feedback and update on critical health and safety matters, KPIs and concerns
- Involvement in more detailed Formal audits to the group standard may also be requested.
- Assess with support of company doctor the emergency response readiness, awareness and materials. Monitor and track first-aid certification and training is suitable to manage anticipated incidents on the site.
- Support line management and challenge site ways of working - review field and site risk assessments, works and look for concerns or unanticipated risks or non-compliances to rules. Escalate and challenge.
- Tool Box Talks - Implement a system to have one structured tool box talk on a relevant subject each week and the recording of attendance and subject
- Record site statistics and ensure all staff and contractors on the site are captured, in alignment with LafargeHolcim incident and reporting standard. Lead accident and Incident investigation when needed using RCA.
- Assist in the development of the project / site safety improvement program. This should include the monthly facilitation of a health and safety committee
- Make periodic health assessments of offices, canteens, toilets and facilities and assess compliance with Welfare Facilities Standard, Ergonomics Advisory
- Comply with EMS Health and Safety activities
- Ensure involvement in the implementation and maintenance of integrated management system in the plant
Required skills
- Occupational Health and Safety Technical CompetencyGood communication skills
- Basic knowledge of cement and Ready-mix production processes and blasting
- Excellent Computer SkillsGood facilitation skills
- Familiar with Federal Ministry of Labour Factories Act CAP F1 LFN, 2004; National Policy on Occupational Safety & Health and Reviewed National Workplace Policy on HIV & AIDS
Experience
Education
go to method of application »
Within the framework of the plant's production objectives and methods, and the quality objectives, this role involves implementing systems/tools/procedures to optimize production, improve processes and quality, introduce better tools, and reduce costs. It also requires leading continuous performance optimisation teams, through involvement in projects or problem solving with the assistance of a more experienced engineer.
Responsibilities
- Continuously analyse equipment/system performance (e.g. specific electrical and thermal energy consumption, refractory consumption) and propose solutions to achieve budget
- Implement tools and procedures for continuous process improvements
- Promote the increased use of AFR (Alternative Fuels and Raw Materials), provide comprehensive technical expertise to evaluate AFR with respect to their impact on the process, develop and implement solutions to eliminate/reduce impact of AFR on the process operation
- Cooperate at design of new systems/equipment and modifications of existing systems/equipment. Conduct economic and operational feasibility studies on proposed modifications and/or additions. Commission and de-bottleneck new installations
- Ensure the safety of processes and ensure environmental and OH&S compliance
- Develop standard operating procedures and targets. Supervise operation personnel to apply them consistently
- Is responsible for all planning processes within his area (BP, PMP, FP, budget, etc.)
- Monitor the performance and optimize the operation of Expert Optimizer – if installed
- Carry out benchmarking studies. Make conclusions and recommendations
- Train and coach operation personnel to develop comprehensive process knowledge throughout the plant
- Communicate activities within the plant and within Holcim through regular, high-quality verbal and written communications
- Perform the required works within a well-defined work planning
- Sequential intervention
- Prepare written and oral reports on the work undertaken in a clear and concise manner
Required skills
- Good knowledge of physico-chemical products and relevant parameters and standards applicable to cement manufacturingGood knowledge of statistical process control methods and experimental design
- Good knowledge of project management methods
Experience
Education
- Bachelor's Degree or equivalent in any engineering discipline (Chemical, Mechanical or Electrical engineering)
go to method of application »
Maintenance of cement plant equipment, including proper risk assessment before task execution, mechanical work in accordance with technical documentation, and storage and use of materials, spares, and tools.
Responsibilities
- Carry out proper risk assessment before task execution
- Perform mechanical work according to technical documentation
- Responsible for the storage and use of materials, spare parts, and tools in good condition
- Responsible for equipment status
- Effective delivery and execution of all PM02 tasks
Required skills
- Mechanical Technical problem solving skills
- Efficiency in the use of measuring tools
Experience
- 3 years' hands-on experience in a process industry
Education
- Trade Test 1,2 or 3 - Mechanical, NABTEB, OND - Mechanical, City and Guilds
go to method of application »
To perform auto electrical maintenance, troubleshooting and repairing of the heavy equipment such as Crawler/Excavator, Wheel loader, Tele handler, Mobile Trucks, etc. Repairs and overhauls electrical systems in automobiles within quality and time guidelines set by dealership and factory.
Responsibilities
- Understand and comply with HSE policies to assume that HSE are the first priority of the business
- Actively support key safety initiative at the plant and assist the department as needed to improve HSE performance and results
- Demonstrate a commitment to communicating, improving and adhering to safety policies in all work environments and areas
- Ensures safe working conditions and good safe practices are applied at work
- Perform routine preventive and predictive maintenance on all mobile plant electrical system
- Rebuild and troubleshoot electrical systems on mobile equipment
- Diagnose electrical issues and propose a course of action
- Read and interpret electrical diagrams to troubleshoot and provide lasting solutions on mobile plant
- Repair and replace faulty wires and components of electrical systems and maintaining a clean working. Performs work as outlined on repair order with efficiency and accuracy, in accordance with OEM
- Confers with OEM, if necessary, to determine the nature of any electrical malfunctions
- Determines malfunction of electrical system by visual inspection and use of testing devices such as oscilloscope, voltmeter and ammeter
- Estimates the cost of repairs based on parts
- Repairs or replaces defective wiring
- Adjusts ignition timing and measures and adjusts distributor breaker-point gaps
- Tests and repairs starters, generators and distributors
- Rebuilds electrical units, such as starters, generators and door controls
- Drives mobile equipment to test the quality of work performed
- Documents all work performed and recommended on the repair order
- Operates all tools and equipment in a safe manner
- Attends manufacturer-sponsored product training as requested
- Other tasks as assigned
Required skills
SAP knowledgeStrong communication skills (spoken & written)Machine Main System knowledgeGood knowledge of RCA methodology and facilitating skills.Computer literacy is essentialKnowledge of diagnostics tools for vehicle electrical and electronicsAbility to read electrical and electronic schematics and circuit diagramsAbility to carry out/repair electrical wiring in a range of vehiclesAuto electrical and mechanical knowledgeStrong manual skills and precision when carrying out repair and testing
Experience
- Minimum of 4-5 years post-qualification experience
Education
- Technical education or equivalent in Electrical or other related field with at least 4 years’ experience in the Cement or similar industry
go to method of application »
This role involves effective maintenance planning, scheduling & inventory control as well as preparing master schedule and workload balance to ensure that manpower is effectively utilized, plan each significant job and determine safety requirements, job steps (execution job plan), blueprints, materials, special equipment needs, and manpower required to perform necessary work. The Mobile Equipment Planner is responsible to prepare all planned maintenance that have to be carried out by the execution team, service companies or contractors. In that role, the Mobile Equipment Planner will work closely with the Mobile Equipment Inspector and the execution team on the following tasks and responsibilities in order to reinforce the day-to-day job preparation & planning.
Responsibilities
- Understand and comply with HSE policies
- Actively support key safety initiatives at the plant
- Ensure safe working conditions and good safe practices are applied
- Gather information needed to plan work orders in SAP Work Order System
- Add relevant information to work orders for execution team comprehension
- Define scope of work to be performed
- Establish preparatory work prior to scheduled equipment downtime
- Develop detailed job plans with sequences, equipment downtime and man-hours required
- Create tool list specific to the job
- Provide a parts list with reference numbers and ensure all are in stock before scheduling
- Ensure technical specifications and special instructions provided on paper to supervisor and craftsmen
- Determine cost involved for parts and supplies for each work order
- Inform supervisor/engineer when a job is ready for scheduling
- Establish and maintain systems for equipment parts catalogue
- Work with storeroom supervisor to update min-max levels and develop parts catalogues
- Ensure timely delivery of spare parts by working with purchasing officers
- Utilize CMMS, work order tracking system, and inventory systems as well as modern software packages
- Supervise jobs and contractors during annual plant operation
- Operate tools and equipment safely
- Attend manufacturer-sponsored product training if requested
- Perform other assigned tasks
Required skills
- Technical / Functional Skills: Knowledge of SAP, CMMS
- Machine main system knowledgeStrong spoken & written communication skill
- Good knowledge of RCA methodology and facilitating skills.Computer literacy is essential
- Auto electrical and mechanical knowledgeKnowledge of diagnostics tools for vehicle electrical and electronicsAbility to read electrical and electronic schematics and circuit diagramsAbility to carry out/repair electrical wiring in a range of vehicles
- Strong manual skills and precision when carrying out repair and testing
Nice to have
- Problem-solving skills
- Organizational skills and ability to work as part of a team
Experience
- Minimum of 3 years post-qualification experience
Education
- Bachelor's Degree /HND in Mechanical engineering or any related field
go to method of application »
The purpose of this role is to optimise the reliability of physical assets through embedding Condition Monitoring processes and a proactive condition monitoring culture across the plant operations. The role will support the PM manager to improve the overall condition monitoring maturity across the portfolio. This position provides discipline leadership and expertise in condition monitoring and reliability engineering principles, through the development and deployment of appropriate systems, processes, guiding principles, training, and coaching.
Responsibilities
- Act as a thought-leader, technical expert and first point of reference for leading practices in condition monitoring.
- Internal monitoring of standards, best practices and technologies.
- Maintain update of the relevant sections of the asset reliability Framework as well as standards, guidelines, tactics and specifications
- Continual improvement strategies and initiatives for condition monitoring arising from best practice monitoring, reliability framework Assessments, assurance activities, investigations and work management, processes performance feedback, service strategy, downtime analysis and RCA/Solve findings.
- Monitor and review operational performance in condition monitoring and equipment health across the plant
- Carry out condition monitoring reviews as may be required
- Build operational competence for condition monitoring by; providing high level advice, support and coaching
- Developing and making available best practice processes, templates etc. aligned to group standards
- Development and delivery of training
- Support the business to proactively use condition monitoring data (e.g. outcomes of PM/ PDM processes) to drive continual improvement plans and a reliability centred culture
- Support operations to investigate and close any gaps in condition monitoring culture or processes identified in reviews or the reliability Framework assessment.
- Support gap analysis and identification/ validation of opportunities and development of plans to close gaps. Provide direct support to implement the plan as per an agreed schedule.
- Support the defect elimination function through condition monitoring and equipment health analysis /investigation of highly complex critical /persistent equipment issues as well as risk studies & investment requirement
- Support development of integrated systems and training to effectively implement and sustain performance in condition monitoring
- Evaluate and advise on the skills status, skills development and resourcing at the plant with respect to condition monitoring
- Provide technical evaluation & due diligence – projects, Investment Proposals etc.
- Support condition monitoring value identification and knowledge sharing across the team
- Visibly promote a positive safety culture and incorporate the current and future requirements for these into all projects.
Required skills
Very conversant with cement plant equipmentGood definition of technical standards and applicationsCorrect equipment and corresponding spares specificationGood aptitude for paper and computer workMust be able to lead a small group of 10 StaffApplication of safety regulations to all maintenance
Experience
- Minimum of 5 years of field work experience in an industry
Education
- Bachelor's Degree in Mechanical Engineering
go to method of application »
Maintenance of cement plant equipment, including proper risk assessment before task execution, mechanical work in accordance with technical documentation, and storage and use of materials, spares, and tools.
Responsibilities
- Carry out proper risk assessment before task execution
- Perform mechanical work according to technical documentation
- Responsible for the storage and use of materials, spare parts, and tools in good condition
- Responsible for equipment status
- Effective delivery and execution of all PM02 tasks
Required skills
- Mechanical Technical problem solving skillsEfficiency in the use of measuring tools
Experience
- 3 years' hands-on experience in a process industry
Education
- Trade Test 1,2 or 3 - Mechanical, NABTEB, OND - Mechanical, City and Guilds
Method of Application
Use the link(s) below to apply on company website.
Build your CV for free. Download in different templates.
Gmail
Yahoomail