Operators and Maintenance Engineer at Fadac Resources

Job Summary

• Our Client is looking for a skilled and hands-on Operations & Maintenance Operator/Engineer to manage the operation, maintenance, troubleshooting, and performance improvement of their bleach and liquid cleaner sachet lines.
• The successful candidate will be responsible for ensuring smooth production operations, machine reliability, quality compliance, and minimum downtime.

Key Responsibilities
Production Operations:

• Operate and supervise bleach and liquid cleaner sachet lines.
• Ensure achievement of daily production targets.
• Monitor line efficiency, productivity, and machine performance.
• Carry out machine setup, changeovers, and adjustments for different bottle sizes and SKUs.
• Ensure proper filling, capping, labeling, coding, and packing operations.

Maintenance & Troubleshooting:

• Perform preventive, predictive, and corrective maintenance activities.
• Troubleshoot mechanical, pneumatic, electrical, and automation-related issues.
• Minimize machine downtime through effective fault diagnosis and repairs.
• Maintain maintenance records and machine history.
• Coordinate spare parts planning and inventory control.

Equipment Covered:

• Liquid filling machines
• Capping machines
• Shrink Sleeving Tuunel machines
• Batch coding systems
• Shrink wrapping and packing machines
• Conveyors and material handling systems
• Air compressors and pneumatic systems

Quality & Safety:

• Ensure product quality and packaging integrity.
• Monitor filling accuracy, cap sealing, label positioning, and coding quality.
• Implement GMP, 5S, and safety procedures.
• Ensure safe handling of chemical products.

Continuous Improvement:

• Identify opportunities to improve machine efficiency and reduce waste.
• Participate in process optimization and productivity improvement projects.
• Support installation, commissioning, and validation of new equipment.

Requirements

• B.Eng./HND in Mechanical, Electrical, Mechatronics, Industrial Engineering, or related field.
• Minimum 3–5 years of experience in operation and maintenance of bottling or sachet packaging lines.
• Strong knowledge of mechanical, pneumatic, and electrical systems.
• Experience with PLC-controlled and automated packaging equipment.
• Ability to read technical drawings and maintenance manuals.
• Good troubleshooting and problem-solving skills.

Preferred Experience:

• Experience in detergent, home care, beverage, food, or FMCG manufacturing.
• Knowledge of servo systems, VFDs, sensors, and automation controls.
• Familiarity with preventive maintenance planning and OEE monitoring.
• Experience with SAP PM module is an added advantage.