Jobs at HBM Nigeria Plc (Formerly Lafarge)

About the Job

• The job objective of the Process Manager is to study and implement systems, tools, and procedures to optimize the production process and champion continuous performance optimization of different production shop.

What you'll be doing

• Monitor the process performance of the entire plant on a day-to-day basis and define corrective actions together with production, quality and maintenance.
• Define process optimization actions together with quality, production and maintenance; monitor the actions and the results.
• Ensures recommended optimization actions are implemented by the operators; Carry out a review of the implemented actions to ensure the expected improvements are realized.
• Champion the development of process knowledge, know-how and capabilities in the plant organization.
• Leads the development of operators’ process knowledge and development; A key member of the operators’ coaching team.
• Organize on a daily basis process inspections and review of performance.
• Lead equipment performance audit (Kiln and mill audit), develop and implement actions to improve equipment performance.
• Identify and conduct studies, tests and measurements within the Process department in order to improve performance.
• Define the day-to-day set points.
• Ensure correctness of sensors.
• Ensure the quality of process data reported.
• Define an audit plan and supervise the audits to detect irregularities and find potential improvements.
• Contribute to fuel cost optimization (optimization of lowest fuel cost) by ensuring and optimizing process conditions which allow a maximum utilization of alternative fuel and raw materials.
• Ensure progress in control loop optimization and high-level automation.
• Ensure existence and correctness of procedures.
• Ensure that process audits and studies are documented and shared.
• Champion the process awareness within all departments in the plant.
• Promote exchanges between the process, quality and Production departments.
• Responsible for the plant process performances, both short term and long term, within the plant;
• Ensures the process performance is continuously geared towards HBM Nigeria's best practices.
• Manage action plans to help achieve this objective.
• Along with other Management team members, take part in the development of the plant PIP and annual budget.
• Coordinate actions with the Technical Centre.
• Comply with EMS Process Instrumentation activities.
• Ensure involvement in the implementation and maintenance of integrated management system in the plant.

Requirements

• Bachelor's Degree or equivalent in any Engineering discipline (Chemical, Mechanical or Electrical engineering).
• 8 years’ industrial experience, 3 of which must have been spent in a heavy industrial engineering process function.
• Good knowledge of cement manufacturing process.
• Raw meal preparation, burning, combustion, grinding and packing operation.
• Good knowledge of safety laws and regulations.
• Good written and verbal communications skills.

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About the Job

• The Treasury & Trade analyst will manage treasury operations, trade finance activities, and banking relationships. 
• The role holder will be responsible for processing and reconciling treasury and trade transactions, managing Letters of Credit (LCs), foreign exchange (FX) activities, bank reconciliations, and ensuring accurate financial reporting and SAP postings.

What you'll be doing

Health & Safety:

• Ensure that safety rules and standards are maintained always.
• Trade Operations
• Ensure documentation for Letters of Credit imports and FormM is dealt in fast turnaround time
• Ensure all trade transactions paid by Bank on SAP are posted within 7 days of creation of the noted items. F-53
• Develop journals for the GL team with regard to all trade transaction postings- FX purchases, forwards, Debit to account for Trade-related transactions
• Develop and submit payment report to be shared on the 3rd of every month, outstanding Liabilities to Vendor & Bank on the5th of every month and other Contingent reports by the 3rd of every month
• Spool the vendor due payments with the Banks for FXpurchases every fortnightly and close all LC discrepancies with the Banks on payment every month
• Manage Charges on transactions are reviewed in line with existing facility approvals.
• Collaboration with Banks to Manage Trade reports are shared as at when due,
• Collaboration with internal Stakeholders: Industrial,Procurement, shipping teams for smooth operations as related to documents for processing LCs, postings transaction andpayment on already shopped goods
• Manage all Letter of Credits (LC) for the suppliers
• Manage that unlisted LC balances are refunded on a timely basis
• Manage all LC documentations are finalized within a stipulated period of time.
• Coordinate all activities surrounding the Credit and Debit card e.g issuance, Loading, reimbursement, settlement and replacement
• Assist in preparing all Trade and FX Treasury related account schedules are prepared and submitted to the Head of Accounts for external audit purposes within the timeline specified.
• Ensure that audit secularization issues from the bank related to Trade and FX transactions are delivered to the banks and all discrepancies are reconciled.
• Ensure prompt processing of all manual payments outside auto-pay
• Review of cash report to ensure Banks entries are correct
• ​Attend to statutory payment via the Remita platform to ensure the Remita receipt is generated by the bank and shared with the requestor.

Requirements

• HND/BSc (Accounting, Economics, Statistics, Banking & Finance etc.) ACA/ACCA
• 3 years demonstrated experience Treasury Operation management
• Good knowledge of Microsoft Excel
• Banking Regulations
• Trade & FX management
• Treasury Operations Management
• Familiarity with SAP systems
• Accounting principles
• Experience in a Logistic Service provider with emphasis on trade management will be an advantage.

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About the Job

• The position is responsible for safety/production clothing, explosives, grinding media, refractory bricks, oils & greases, other production supplies, mechanical spares, mobile plant spares, electrical spares, instrumentation/automation spares, generators spares, petrol and diesel, laboratory supplies and general services supplies.

What you'll be doing

• ​Responsible for general coordination and supervision of stores administration and inventory management.
• Supervision of stock receipts, transfers, issues, returns and general stores accounting.
• Responsible for managing the inventory and ensure optimum stock levels are maintained.
• Ensures relevant spares and materials are stocked.
• Responsible for company’s procedure related to stock material management.
• Receive and confirm for approval the purchase requisition for stock items.
• Ensures the removal of obsolete items as determined by the users.
• Monitors stock taking.
• Maintains stock items in good and appropriate condition
• Contributes in optimization of Working Capital Requirement (WCR) by optimizing stock holding and cost of storage.
• Ensures the compliance to Health, Safety and Environmental regulations.
• Ensures compliance to Quality Management System
• To provide reporting about the stores to Management monthly.
• Responsible for good health and safety of staff and properties under his supervision.
• Identify training needs for subordinates.
• Ensure involvement in the implementation and maintenance of integrated management system in the plant

Who you'll be working with 

Organizational Dimension:

Interfaces with:

• Plant Management
• Stores Supervisors
• Users (Production, Maintenance, Quality Control, etc.)
• Finance department
• CPU (Central Purchasing Unit)
• Suppliers
• External auditors/Internal auditors.

Requirements

• Knowledge of cement production process
• Good knowledge about Health & Hazards storage rules & regulations.
• Knowledge of basic statistics (random sampling analysis, statistical laws as normal).
• Knowledge of industrial accounting and cost analysis.
• Good knowledge of local markets (for local small purchases).
• Knowledge of technical spares (mechanical, electrical and instrumentation especially for cement plants)
• Knowledge of units of measurements
• Be familiar with engineering items, production items and general items
• Experience with Stock and supplying (handling) management.
• Techniques of appraisal of suppliers in order to provide the purchasing department with information (reception, conditions, quality of items, etc.).
• Stock management techniques e.g. calculation of stock levels.
• Techniques of stacking spare parts in proper conditions.

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About the Job

• To lead investigation of chronic or recurring problems, leading in the research, design, implementation and improvement of the final solution and track. 
• Prepare and make mechanical, civil or structural and electrical drawings using computer aided design (CAD) technologies.
• Prepare bills of quantities and job estimates. Ensures proper interpretation of drawings in safe condition and make modification on existing designs to suit safety & reliability of equipment. Carry out UCC role whenever the need arises. 
• Oversees the development of modifications that are results of maintenance improvement actions.
• Supports the Inspection and Planning process.

What you'll be doing

• Respect the safety and environmental policies, rules, regulations and standard work instructions of the company. Participate in both plant and department safety initiatives.
• Leads investigation of chronic or recurring problems, leading in the research, design and implementation and improvement of the final solution and track
• Prepares and make mechanical, electrical as well as civil/structural drawings, make modifications to the existing drawings based on proposed improvements.
• Make modifications on existing designs to suit safety, equipment reliability and cost effectiveness
• Carries out and/or oversees the development of modifications that are the result of maintenance improvement actions
• Perform the role of UCC for contracted tasks, ensure completion on schedule and in line with job scope.
• Prepare Bills of quantities
• Supervise and monitor construction jobs on site to ensure proper interpretation of drawings
• Ensures that all manufacturers’ drawings are kept in good, safe conditions and easily accessible as well as proper management of plant documentation – soft and hard copies.
• Confirmation of items/spares delivered as per order specifications.
• Manage AutoCAD, AutoDesk Inventor, ArchiCAD and other CAD software/programs.
• Support the Inspectors and/or Planners whenever the need arises.
• Any other duty assigned from time to time.

Requirements

• Minimum of 3-5 years of work experience in Mechanical or Electrical Engineering, including rotating machines. Equipment maintenance, condition monitoring, in a refinery, power or heavy process plan
• Very conversant with cement plant equipment.
• Strong computer Skills especially AutoCad, Solidwork, Excel, word, power point and email applications.
• Excellent management skills and ability to organize and plan effectively to meet both short and long range goals and objectives.
• Ability to manage multiple project plans successfully and simultaneously.
• Ability to motivate individuals and teams
• Able to coach and direct a diverse team

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About the Job 

• The Country Kiln Coach is to guarantee efficiency and optimization of the burning line by working in conjunction with process, quality and maintenance team, and to improve plant performance by developing the Control Room Operators to mastery level of competency in VRM and kiln operations. 
• This is achieved through a continuous process of daily performance monitoring, evaluation and feedback, maintaining and improving the plant efficiency through analysis of specific process parameters and ensuring conformity with Safety, Environmental and Quality guidelines.

What you will be doing

Safety:

• Applies and ensures application of Safety standards, advisories & procedures in all activities
• Analyzes all process incidents and work with PCS to mitigate the impact of such incidents and propose solutions to prevent future reoccurrence
• Monitors application of plant kiln system SOP’s
• Coordinate the development of operational procedures (SOPs) for the execution of all production related tasks in the plants.

Industrial Learning & Development:

• Coordination of the Training Session
• Peruse trainees’ profile and structure syndicate group to optimize learning process.
• Study Plant assessments to optimize the learning process.
• Ensure that Software and Programs required are available on training computers. E.g.Cecil, simulator…
• To prepare the production training calendar & road map.
• Follow up logistics and requirements.

Implementation of Training Session:

• Present Training Program for all production & process Eng. staff (CRO, Shift manager, patrollers) and conduct individual assessments.
• Monitor Trainee’s activity during Program.
• Conduct Coaching discussion before Trainee returns to home plant and clarify on the job assignments at home plant
• Request Trainees to complete post training evaluation document and forward toCoordinator

Training center Follow Up:

• Compile an individual Training report, on the job assignments, course evaluation document &forward the above to the training manager.
• Monitor progress of the on job home plant assignments.
• Evaluate & provide feedback re on the job assignments to Plants.
• Assess final assignments & forward to CIP for moderation

Performance:
Helps Plant operators to achieve operational consistencies by:

• Leading incident review \ analysis process with CCR operators & Kiln Coaches from time to time
• Setting operational objectives from the operator incident review log data analysis
• Reviewing, analyzing & optimizing Kiln tracking tool
• Identifying the possible cause of process target deviations and gaps in optimum conditions.
• Reviewing and analyzing the clinker / Cement quality control data on a frequent basis.
• Reviewing and analyzing the raw mix preparation quality control data frequent basis.
• Reviewing and analyzing shift downtime reports from the software (ADAP, etc)
• Monitor and ensure plant operations are in compliance with environmental regulations.

Supports plant operators training and development by:

• Follow up the implementation of the new Certification program for Kiln /cement millsCROs.
• Implementing training and development needs of CCR operators and patrollers
• Conducting effective one –on-one training activities when necessary
• Making effective use of available training media for training delivery (CECIL + Produce & Maintain)
• Developing an effective structured on the job training program (OJT)
• Conducting effective group training activities & post training on job Coaching
• Design and develop a training module.
• Leading role in POM implementation.
• Identify and train a capable successor within the time frame of 2-3 years.
• Must be ready and attend to on 24/7 call duty in any of the Country plants
• Specific Focus On CRO & Patrollers development
• Follow up the implementation & support new certification programs for CROs & Patrollers.
• Frequent reviews and follows up with operator actions relating to major process line control
• Continuously monitors, gives feedback and coaches operators to produce quality at all stages of manufacturing process.
• Plays a priority role as coach in CRO’s training, assessment, and certification process.
• Communicates with operating personnel about process control.
• Contributes to development, implementation and to keep update the plant productionSOPs and enforces a policy of strict adherence to their use.
• Ensures alignment of Standard Operation Procedures with accepted control strategies and best practices.

Continuous improvement:

• Regularly Participates in Operations incident analysis processes (RCA) and contributes to implementing recommendations & action plans.
• Contributes directly to the optimization of automation systems such as QMC and LUCIE, and the evaluation of control loops.
• Encourage the CRO’s to use actively tools like IP21, LUCIE, TIS and Auto Loops, etc.

Requirements

• Bachelor's Degree or equivalent in any engineering discipline (Mechanical, Chemical or Electrical engineering as main subjects)
• 8 - 10 years' postgraduate experience; 3 - 5 years Kiln coach experience.
• Certified Central Control Room Operator experience;
• Data Analysis and Reporting competencies
• Incidence reporting
• Cement manufacturing process
• Troubleshooting
• Communication and coordination.

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About the job

• To facilitate co-processing of alternative fuels and raw materials (AFRs). 
• Ensure achievement of thermal energy cost reduction by defining and implementing programs for optimizing and increasing the use of AFRs co-processing units (cement plants). 
• Contribute to increase the use of AFRs by developing methods to address operational challenges in terms of process, quality and environment. 
• This also includes the follow through with reports, meetings, action closure through cordial relationship with Plant Manager, Performance Manager, Supporting Managers, H&S Manager, Training & Learning, Commercial and Legal, Geocycle etc.

What you'll be doing

• Prepare and coordinate the weekly, monthly meeting to follow up the Alternative Fuel (availability?), ensuring that the monthly budget for Alternative Fuel consumption is achieved
• Prepare and coordinate the annual elaboration of Alternative Fuel road map while tracking actions for Alternative Fuel.
• Benchmark co-processing cost & KPIs, support target setting process and challenge cement operation in the area of AFR utilization Define and implement operational performance assessments and process improvements in the field of co-processing and support on – site co-processing operations
• Register the actions generated on the ‘action log tracker’ for important audits, visits, projects, meetings in relation with stakeholders related with Alternative Fuel as Geocycle.
• Support Geocycle team in Alternative fuel related CAPEX in definition and prioritization of projects for optimizing and steady increase of Alternative fuel consumption Manage OPEX/CAPEX related to AFR plant operations.
• Ensure all potential process and quality issues related to clinker production are considered in the global fuel mix (Alternative fuel & raw materials)
• Determine and Maintain (with the support of Geocycle) the required inventory level of all Alternative Fuel materials and industrial waste to ensure continuous and sustainable Alternative fuel injection Leader/champion of the continuous improvement plan through innovation, improvement projects, ideas generation etc. (Is this for AF/TSR or all of plant improvement?)
• Maintain and further improve the health, safety and environmental aspects within the remit of this role and actively participate in the development of the health and safety culture on site.
• Monitor and optimize process parameters in terms of recycling waste materials from the quarry to the cement milling. Explore ways of efficiently managing the consumption of industrial waste coming to the plant and liaise with key managers for successful consumption
• Liaise with the Process manager) to optimize fuel mix and usage (traditional and waste-derived fuel) through results obtained from fuel analysis and obtain the most appropriate mix which favors environment, clinker quality and costs.
• Lead daily reviews to manage the % Alternative Fuel targets.
• Lead the Alternative Fuel meetings to achieve significant improvements in percentage Alternative Fuel consumption.
• Work closely with the Maintenance department to share knowledge and expertise that will help to improve the plant % Alternative Fuel
• Lead the performance and development of the staff within the department.
• Liaise with the Quality Manager to support and run trials to define appropriate process parameters for the production using Alternative Fuel, especially the new Alternative Fuel.
• Liaise closely with the Environmental Co-Ordinator to ensure process compliance with regulation and support the relationship with the regulatory Agencies.
• Support implementation of ISO 14001:2015 EMS and ISO 9001:2015 QMS in the department
• Ensure continuous follow up with production and process parameters that will allow for steady plant operation despite the fuel mix being utilized.
• Support to carry out other activities as may be required by management from time to time. (Co processing is already process related.)
• Who you'll be working with
• Internal:
• Reports to Process Manager: to receive objectives & directives, analyze results and correct other activities.
• Interface with maintenance to achieve equipment performance at desired levels

Requirements
What we are looking for:

• Degree in Chemical Engineering or any other relevant degree with a certification in NEBOSH.
• Minimum of five (5) years process engineering within the cement industry is desirable.
• An in-depth knowledge of processes: quarry, raw meal preparation, burning, air flows combustion, grinding.
• Strong Excel and MS Office proficiency (including good knowledge of PowerPoint).
• Good knowledge SAP and SAP FC is a plus. Good knowledge of raw material chemistry, cement manufacturing process.
• Good knowledge of quality management systems (ISO 9002).
• Good planning skills
• Good knowledge of laboratory equipment and methods
• Good process knowledge of kilns, mills, separators and similar equipment.
• Ideally, have experience in undertaking process audits.
• Good knowledge about AF, Alternative cementation materials
• Knowledge of AF equipment, the process of AF production, characteristics, etc.

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About the Job

• The Electrical Execution Coordinator is responsible for improving the reliability and performance of electrical and instrumentation equipment while ensuring the continuous supply of electrical energy to operations.
• The role focuses on achieving optimal efficiency, effectiveness, quality, and cost performance in line with company production targets and standards.

What You'll Be Doing

• Provide on-the-spot guidance and on-the-job training as required for Electrical Technicians, Electrical filters and shift electrical as directed by the Deputy Electrical Manager Expert. 
• Support the plant in the implementation of plant safety improvement plans by auditing electrical maintenance boxes,pull wire ropes monthly across the plant.
• Ensures respect of safety rules and regulation by the subordinate.
• Ensures the permanent update of personal skills and develops and implements a training plan for his team.
• Prepares forecasts budgets (Electrical consumables) yearly, monthly, adjust as appropriate with the Deputy Electrical Manager Expert.
• Establish with Deputy Electrical Manager Expert the programs of maintenance and shutdowns according to the production needs across ,Quarry,VRM,Kiln and the Packing Plant.
• Support Electrical Planners in specifications for purchase of spares and monitors the stock of spares to achieve acceptable level of Working capital.
• Prepare updated electrical equipment database across the plant, electric motor data, transformer data ,VSD data and other critical spare part data.
• Ensures compliance with Environmental & Quality system programs in the department monitor and document all electrical waste.
• Provides Technical and Expert Support to plant team during operations and in case of a plant fault or breakdown.

Requirements

• Minimum of 6 years’ postgraduate experience​.
• Good knowledge of cement manufacturing process. 
• Good knowledge of product quality parameters and quality control tests.
• Good knowledge of computer aided systems for kiln and mill operation.
• Able to take initiative based on sound problem solving skills.
• Good knowledge of electrical and instrumentation in an integrated cement manufacturing plant.

Benefits

• HBM Ngeria people are passionate about finding better ways to build.
• They embrace innovation and improvement with a pioneering spirit.
• They work as trusted partners, creating better solutions and experiences for their customers, communities, and colleagues.