Size / Film Press Operator at Ascentech Services Limited

Job Description

• The Size Press Operator at EPPL Factory is responsible for operating and maintaining the size press section of the paper machine. 
• The role ensures proper application of sizing agents, monitors equipment performance, and ensures quality control of the paper surface during production. 
• The operator must adhere to production schedules, optimize machine performance, and maintain high safety and operational standards

Responsibilities

• Operate size press unit efficiently according to standard operating procedures.
• Maintain proper starch application and ensure consistent paper quality.
• Monitor key parameters like moisture, starch pickup, reel quality, and machine speed.
• Adjust rollers, nip pressure, and solution feed as needed for optimal operation.
• Ensure the sizing process enhances paper strength and printability.
• Detect and correct paper defects such as streaks, wrinkles, and uneven sizing.
• Conduct routine checks and assist in preventive maintenance of the size press section.
• Report faults or abnormal behavior to the maintenance and shift supervisor promptly.
• Maintain accurate logs of production activities, sizing solution usage, and breakdowns.
• Prepare shift-wise reports and handover notes.
• Work with the wet end and dry end operators for synchronized production.
• Coordinate with quality control and maintenance teams for smooth operations.
• Maintain cleanliness of the size press area, ensuring spills and leaks are promptly managed.

Qualifications

• Minimum of Secondary School Certificate (SSCE); Technical diploma or certification in mechanical/production operations is an added advantage.
• Certification as a 1st class Boiler Operator is required
• 5 years of experience operating high-pressure boilers in a power plant or industrial setting.
• Experience in paper manufacturing is required
• Technical and Behavioral Skills
• Understanding of the paper manufacturing process and the size press function.
• Ability to operate mechanical systems and interpret control parameters.
• Basic knowledge of sizing/starch application and its impact on paper quality.
• Attention to detail, quick problem-solving, and mechanical aptitude.
• Ability to work in a shift system and under pressure in a fast-paced environment.
• Good communication and teamwork skills.

Work Environment:

• Factory-based role with exposure to hot surfaces, rotating machinery, and chemical usage.
• Strict adherence to safety protocols is mandatory.