Process Engineer - Press at West African Ceramics Limited

Location: Ajaokuta, Kogi

Job Summary

The Process Engineer (Press) will be responsible for overseeing and optimizing press machine operations in ceramic tile manufacturing. The role focuses on ensuring machine reliability, process efficiency, product quality, and operator safety, while driving continuous improvement and minimizing downtime.

Roles & Responsibilities

• Track press equipment metrics (pressure, speed, cycle times) using sensors and control systems to ensure reliable operation.
• Collect and analyze press performance data to identify trends, deviations, and opportunities for process optimization.
• Educate operators on press operations, mold setup, safety protocols, and SOP compliance.
• Identify and implement energy-saving opportunities in press cycles and material handling.
• Analyze defects (e.g., cracks, dimensional errors, density variations) and recommend corrective actions to eliminate root causes.
• Collaborate with glaze, kiln, and quality control departments to ensure smooth production flow and defect reduction.
• Track and report key performance indicators (KPIs) such as press uptime, defect rates, cycle times, and scrap rates.
• Maintain detailed records of press process parameters, trials, and improvements; prepare daily/weekly reports for production managers.
• Apply problem-solving and project management skills to resolve operational challenges quickly.
• Ensure safe working conditions and compliance with company safety standards and regulations.

Qualifications

• Education: Degree in Industrial Engineering, Materials Science, Ceramic Engineering, Chemical Engineering, or a related field.

Experience:

• Relevant Experience: Minimum 5 years in ceramic or powder metallurgy manufacturing (press operations preferred).
• Industry Specification: Ceramic Manufacturing strongly preferred; Powder Metallurgy and other manufacturing industries acceptable.