Patroller at Lafarge Cement

About the Job 

Patroller objective is to through a complete working nowledge of the manufacturing equipment and process, serve as the production inspector for the operation. Participate in planned shutdown and running maintenance of all plants safely and efficiently. Starts up equipment, troubleshoots problems and takes corrective actions to maximize the efficient operation of the plant. Patroller is responsible for the smooth operation and general housekeeping of all production shops.

What you'll be doing

• Performs all tasks in a safe and efficient manner.
• Carry out equipment energy isolation according to LOTOTO procedure
• Performs field checks and troubleshoot all aspects of raw mill, kiln and finish mill systems in compliance with Company quality standards and requirements.
• Conduct running and shutdown inspection of all equipment for defects, drift and report such problems to the CCRO for attention and action.
• Write shift report and complete patroller inspection checklist to indicate solved problems and outstanding issues on the plant.
• Monitors equipment operation and solves problems throughout the plant as required including process drift, preheated blockage e.t.c
• Performs first level maintenance activities throughout the plant as required in order to maximize equipment operation and minimize equipment downtime.
• Coordinates activities of mobile plant operators and other contracted services to assure adequate supply of process-related materials as required.
• Operates the individual equipment on test mode when such equipment is on maintenance.
• Assist CCRO in the operation of key equipment in local mode.
• Assists CCRO in the management of off-spec products.
• Carry out diaphragm slots cleaning for finish mills on maintenance days.
• Carry out ball mill media loading according to the process engineer’s recommendations.
• Carry out test drilling of refractory lining and submit report to the CCRO for analysis.
• Ensures smooth operation of plant air compressors and pneumatic conveyance systems.
• Maintains good housekeeping standards in the plant.
• Attends and contribute to safety toolbox meeting at the beginning of every shift and offer suggestions on safe work methods.
• Implement Lafarge Safety Rules and Regulation in accordance with the Group HSE Standards and Advisories.
• Monitors the operations and optimizes all aspects of raw mills, kiln system in compliance with the Company Quality Standards and Requirements.
• Supervise the activities of the Contractors and Lafarge Third Party Operators through proper implementation of Lafarge Contractor Safety Management Standards (CSM)
• Monitor production activities to comply with Group Environmental Standards and maintain good housekeeping at all time.
• Monitor the loading and off-loading of alternative fuel or other solid fuel in the plant
• Participate in Plant Turn - Around Maintenance, Root Cause Analysis and other Company Best Practices, Test drilling, Wrecking and Brick Laying Processes.
• Contribute to maintaining equipment’s in good working condition through effective first level inspection and regularly monitoring of the equipment.
• Inspect the equipment before and after usage in order to analyze the problem, and liaise with the Maintenance Department for corrective actions.
• Carrying out first level inspection on all equipment and recommends steps to improve them.
• Ensures Safety of Personnel and Equipment
• Comply with EMS Production Instrumentation activities
• Ensure involvement in the implementation and maintenance of integrated management system in the plant 

Requirements

• Engineering degree in Mechanical / Electrical engineering 
• 2- 5 years postgraduate experience.
• Thorough working knowledge of cement making process, related equipment, and plant layout.
• Complete familiarity with all material conveyance systems and methods
• Aptitude for, and demonstrate ability in, a wide variety of mechanical and electrical skills
• Operates specialized equipment such as low gauge guns, power shots
• Able to operate mobile equipment including Bobcat and forklift
• Able to perform heavy lifting/physically demanding work for prolonged periods of time
• Working knowledge of equipment operation procedure.
• Able to take initiative based on sound problem solving skills
• Good communication skills for use with co-workers, truck drivers, completing reports, etc

Behavioral Competencies

• Good interpersonal relationship
• Highly Self motivated
• Result oriented