Maintenance Technician at Johnvents Foods Limited

Key Responsibilities
Preventive & Corrective Maintenance:

• Conduct routine inspections, servicing, and maintenance of all factory machinery, equipment, and tools (mixers, grinders, conveyors, packaging machines, boilers, compressors, etc.).
• Perform preventive maintenance (PM) to minimize breakdowns and ensure optimal equipment performance.
• Troubleshoot and repair mechanical, electrical, pneumatic, and hydraulic systems.
• Respond promptly to machine breakdowns, diagnose faults, and implement corrective actions.

Equipment Reliability & Downtime Reduction:

• Analyze recurring machine failures and implement long-term solutions.
• Work with production and engineering teams to improve equipment reliability.
• Maintain a log of all maintenance activities, breakdowns, and spare parts usage.
• Recommend upgrades or replacements for obsolete or faulty machinery.

Safety & Compliance:

• Ensure all maintenance activities comply with food safety standards (HACCP, GMP, ISO 22000, etc.).
• Follow safety protocols (LOTO – Lockout Tagout, PPE, etc.) to prevent workplace accidents.
• Report and rectify potential safety hazards related to machinery and equipment.

Spare Parts & Inventory Management:

• Monitor and maintain an inventory of critical spare parts.
• Coordinate with procurement for timely availability of spare parts.
• Recommend cost-effective alternatives for spare parts without compromising quality.

Continuous Improvement & Training:

• Identify opportunities for process optimization and energy efficiency.
• Participate in root cause analysis (RCA) of equipment failures.
• Train junior technicians and operators in best maintenance practices.
• Stay updated with new maintenance technologies and industry best practices.

Documentation & Reporting:

• Maintain accurate maintenance records, including work orders, checklists, and equipment history.
• Generate reports on machine performance, breakdown trends, and maintenance costs.

Additional Responsibilities:

• Assist in installation and commissioning of new equipment.
• Coordinate with external vendors for specialized repairs.
• Support production during peak periods to ensure smooth operations.
• Participate in factory audits (internal & external).

Qualifications & Skills Required

• Education: Diploma or Degree in Mechanical/Electrical/Mechatronics Engineering or related field.
• Experience: 3+ years in maintenance within an FMCG/food processing factory.

Technical Skills:

• Proficiency in troubleshooting and repairing industrial machinery.
• Knowledge of PLC systems, pneumatics, hydraulics, and conveyor systems.
• Familiarity with food-grade lubricants and maintenance best practices.