Maintenance Technician - Boiler & Utility at Sayed Farms Limited

Job Purpose

• To operate, maintain, and troubleshoot boiler and utility systems, ensuring continuous and efficient supply of steam, water, and other utilities required for plant operations, while adhering to safety and regulatory standards.

Key Responsibilities
Boiler Operation & Maintenance:

• Operate and monitor boilers to ensure safe and efficient steam generation.
• Perform routine inspections and preventive maintenance on boilers and associated equipment.
• Monitor boiler parameters (pressure, temperature, water levels) and ensure compliance with operational standards.
• Troubleshoot and resolve boiler-related faults and breakdowns.

Utilities Maintenance:

• Maintain utility systems including water treatment plants, compressors, pumps, and piping systems.
• Ensure continuous supply of utilities such as steam, water, and compressed air.
• Conduct preventive and corrective maintenance on utility equipment.

Monitoring & Control:

• Record and monitor utility consumption (fuel, water, energy).
• Identify inefficiencies and recommend improvement actions.
• Ensure proper functioning of control systems and instrumentation.

Safety & Compliance:

• Ensure compliance with boiler operation standards and safety regulations.
• Follow HSE policies and safe work procedures.
• Adhere strictly to safety protocols, including pressure system safety and Lockout/Tagout (LOTO).

Troubleshooting & Repairs:

• Diagnose faults in boiler and utility systems and carry out repairs.
• Respond promptly to breakdowns to minimize downtime.
• Support root cause analysis (RCA) for recurring issues.

Documentation & Reporting:

• Maintain logs of boiler operations and maintenance activities.
• Prepare daily reports on utility performance and issues.
• Ensure proper documentation of all maintenance work carried out.

Equipment Exposure:

• Industrial boilers (fire-tube / water-tube)
• Water treatment systems (softeners, RO systems)
• Air compressors and dryers
• Pumps, valves, and piping systems
• Fuel systems (diesel/gas)

Qualifications

• Minimum of HND in Mechanical Engineering, Electrical Engineering, or related field.
• At least 5 years of experience in boiler and utilities maintenance in an industrial environment.
• Experience in manufacturing, FMCG, or agro-processing industry is preferred.
• Boiler operation certification is an added advantage.

Technical Skills:

• Strong knowledge of boiler operations and maintenance.
• Understanding of water treatment processes and utility systems.
• Ability to read and interpret technical manuals and drawings.
• Basic knowledge of instrumentation and control systems.

Soft Skills:

• Strong problem-solving and troubleshooting skills.
• Attention to detail and safety consciousness.
• Good communication and teamwork.
• Ability to work under pressure and respond to emergencies.