Team Lead - Molding Operation at BIC Nigeria

Job Summary

• The Team Lead Molding Operations will oversee the day-to-day running of the injection molding section responsible for producing pen plastic components.
• The role involves supervising the 4MS, ensuring efficient production, maintaining quality standards, monitoring mold performance, and driving continuous improvement in molding processes.

Key Responsibilites
Production Oversight:

• Supervise and coordinate daily molding operations to meet production targets.
• Ensure all molding machines are properly set, calibrated, and functioning efficiently.
• Monitor production output, cycle times, and scrap rates; implement corrective actions where needed.
• Ensure that molds are installed, tested, and running according to specifications.

Team Leadership:

• Lead, train, and supervise molding machine Supervisors operators and technicians.
• Plan shift schedules, assign tasks, and ensure adequate staffing.
• Enforce operational discipline, safety practices, and quality standards.

Quality Control & Process Optimization:

• Inspect molded pen components (caps, barrels, plugs etc.) to ensure they meet quality standards.
• Identify defects, troubleshoot process issues, and resolve quality deviations promptly.
• Work with the quality control team and maintenance team to implement corrective and preventive actions.

Mold & Machine Management:

• Coordinate mold changes.
• Report and escalate major mold or machine-related issues.
• Ensure proper documentation of machine settings, mold history, and production logs.
• Collaborate with maintenance teams for preventive and breakdown maintenance.
• Ensure daily analysis of cavitation and cycle time.

Reporting & Documentation:

• Prepare and submit daily, weekly, and monthly production reports.
• Maintain accurate records of production performance, downtime, and material usage.
• Track and communicate any operational risks, shortages, or constraints.

Requirements
Education & Experience:

• HND or Bachelor's Degree in any Engineering field.
• 7 - 10 years’ experience in injection molding operations; experience in writing instruments or plastics manufacturing is an advantage.
• Minimum 5 years supervisory or team lead experience.

Technical Skills:

• Strong understanding of injection molding machines and processes.
• Ability to set molding parameters and troubleshoot molding defects.
• Familiarity with mold installation, startup procedures, and basic molding knowledge.
• Good understanding of quality standards in plastics manufacturing.

Soft Skills:

• Strong leadership and communication skills.
• Ability to work under pressure and meet production deadlines.
• Problem-solving mindset and strong attention to detail.
• Good record-keeping and reporting ability.