Production Coordinator at Lafarge Cement

About the Job

• The Production Coordinator is responsible for coordinating and monitoring daily plant operations to ensure production targets, operational standards, and safety requirements are achieved efficiently.
• The role oversees Shift Managers, supervises WBI inspections, and ensures smooth operational performance through effective coordination, compliance, and continuous monitoring of production activities.

What you'll be doing

• Within the framework of the production instructions given by the Production Manager, is in charge of all operational activities from raw material feed bins, raw grinding, Clinker Production, Cement grinding up to Cement Dispatch and ensures that activities are carried out safely in accordance with quality control procedures and environmental regulations.
• He is also the main interface between Maintenance, Quality, Quarry and Process in core operations phase.
• Lead SAP production execution and Production Month end closing (MEC) in the plant and in charge of production raw Material inventory.
• Promotes site best safety practices and efforts throughout the plant.
• Operates and optimizes all aspects of raw-mix/additive transport, feed proportioning, raw mill and kiln systems in compliance with company Product quality standard and requirements.
• Analyze, review and report the monthly/yearly requirement of raw mix, correctives and additives to ensure stable clinker production and Cement grinding as per target and taking equipment short/long term Maintenance into consideration.
• Proper follow up with inspectors & patrollers on daily Walk-by-inspection checklist and equipment maintenance history with a view to improving overall equipment reliability.
• Coordination of equipment operating logistics with Quality, Maintenance, and Process departments.
• Optimization and assist in troubleshooting plant circuits where required to improve equipment availability.   
• Prioritization of work orders with the maintenance department and ensuring that maintenance activities are carried out with the right procedures and standards (Risk Assessment, WAH, EI etc.)
• Recommends disciplinary measures when required.
• Identifies areas that require the development of standard operating procedures for Production Department.
• Lead Plant improvement initiatives, Participates in the planning and organization of short and long term plant stoppages to improve reliability.
• Effective monitoring of the performance of contractors in Production with clearly defined KPI’s.
• Assists in operational and safety training of current and new employees.
• Assists in the development of Production Departmental budget.
• Coordinate all interventions in case of breakdown.
• Take over the direct responsibility for the control of the Raw Mills, Kilns and Cement grinding equipment’s in case of complicated situation.
• Guarantee the respect of the planned consumption of the electrical power.
• Oversee the shift leaders / CCR operation and instruct on required area of concentration
• Control production activities to comply with group environmental standards and maintain good housekeeping.

People management:

• Defines the objectives of his team and carries out their performance reviews, promotes his team motivation, skills and developments through coaching.
• Provides leadership, direction and guidance to all direct/indirect lines of reports.
• Develop and propose training plan for team and ensure they are relevant to their career developments.
• Encourages teamwork in order to ensure continuous flow of operations.
• Appraises direct reports based on set KPIs.
• This list of responsibilities is not exhaustive and the job holder may be required to perform duties outside of this as operationally required.

Requirements

• Minimum of 5 years’ relevant postgraduate working experience
• Good knowledge of cement manufacturing processes.
• Raw meal preparation, burning, combustion, grinding and packing operation.
• Good knowledge of safety laws and regulations.
• In-depth knowledge of production management and planning.