Process Optimizer at BIC Nigeria

Job Purpose

• The Process Optimizer is responsible for improving the efficiency, quality, and productivity of molding operations by analysing manufacturing processes, optimizing machine performance, and reducing waste.
• The role works closely to ensure consistent product quality while achieving production and cost targets.

Key Responsibilities

• Analyse molding processes to identify bottlenecks, inefficiencies, and opportunities for improvement.
• Optimize molding machine parameters (e.g., temperature, pressure, injection speed, cooling time, and cycle time) to maximize productivity and product quality.
• Monitor Overall Equipment Effectiveness (OEE) and implement initiatives to improve machine utilization and performance.
• Conduct root cause analysis on production issues such as defects, scrap, downtime, and machine failures, and implement corrective actions.
• Reduce material waste, improve yield, and optimize material consumption.
• Collaborate with Maintenance to improve equipment reliability and reduce unplanned downtime through preventive and predictive maintenance initiatives.
• Support new product introductions by establishing robust molding processes and validating production readiness.
• Monitor production KPIs, including cycle time, scrap rate, and machine downtime
• Identify automation opportunities to improve production efficiency and reduce manual intervention.
• Work closely with Quality Assurance to ensure products meet customer specifications and regulatory requirements.
• Train production operators and technicians on optimized processes, best practices, and continuous improvement techniques.
• Participate in process validation, capability studies, and quality improvement initiatives.
• Prepare reports and present process performance, improvement initiatives, and cost-saving opportunities to Molding Team Lead.

 Key Performance Indicators KPIs

• Improvement in Overall Equipment Effectiveness
• Reduction in machine downtime
• Reduction in scrap and rework
• Improvement in cycle time
• Increased production throughput
• Reduction in material consumption and waste
• Cost savings achieved through process optimization
• On-time production performance
• Compliance with quality and safety standards.

Qualifications

• Bachelor’s degree or equivalent in mechanical engineering, Industrial Engineering, Manufacturing Engineering, Polymer Engineering, or a related discipline.
• Knowledge of injection molding processes is key.

Experience:

• 3–5 years experience in molding operations, manufacturing process optimization, or production engineering.
• Proven experience optimizing molding processes and improving manufacturing efficiency.
• Experience working with automated manufacturing equipment and production systems.
• Familiarity with Autonomous maintenance and quality management systems.

Skills & Competencies:

• Strong understanding of molding technologies and manufacturing processes.
• Knowledge of process optimization techniques and continuous improvement methodologies.
• Ability to interpret production data and identify trends.
• Strong analytical and problem-solving skills.
• Experience with root cause analysis and corrective action methodologies.
• Proficiency in Microsoft Excel
• Strong attention to detail and commitment to quality.