Head of Production at Truss Ugavi Limited

Job Description

• We are looking to hire an experienced and dynamic Head of Production to lead their manufacturing operations in the PVC section of the plastic recycling industry.
• The ideal candidate will have a strong production management and maintenance background, ensuring the recycling facility's efficient and smooth operation.
• This role requires exceptional leadership skills, technical expertise, and a commitment to safety and sustainability.

Responsibilities

• Oversee all aspects of the production process, including material handling, processing, and quality control.
• Develop and implement production plans, schedules, and workflows to optimize efficiency.
• Ensure production goals and targets are met while maintaining high product quality.
• Manage the maintenance department and its personnel to ensure the facility and equipment are well-maintained and operational.
• Lead the implementation of Lean Six Sigma principles and methodologies within the production department to drive process improvements and operational efficiency.
• Identify areas for waste reduction, process optimization, and cost-saving opportunities using Lean Six Sigma tools and techniques.
• Train and mentor production staff in the use of Six Sigma tools and techniques, such as DMAIC (Define, Measure, Analyze, Improve, Control) and statistical process control (SPC).
• Develop and execute preventive maintenance programs to minimize downtime and maximize equipment lifespan.
• Coordinate repairs and maintenance activities to minimize production disruptions.
• Enforce and promote a strong safety culture throughout the production facility.
• Ensure compliance with all safety regulations, environmental standards, and industry best practices.
• Conduct regular safety training for production and maintenance staff.
• Lead and motivate a diverse team of production and maintenance professionals.
• Set clear performance expectations, provide coaching and mentorship, and conduct performance evaluations.
• Monitor key performance indicators (KPIs) and use data-driven analysis to measure the impact of process improvements and ensure sustained results.

Qualifications

• M.Sc in Engineering, Manufacturing Management, or a related field (preferred).
• Bachelor's Degree in Engineering or a related field.
• 7+ years of experience in a production management role within the plastic recycling or related industry.
• Strong background in maintenance management, including knowledge of industrial equipment and machinery.
• Familiarity with safety regulations, environmental standards, and quality control processes.
• Excellent leadership and team management skills.
• Demonstrated ability to drive process improvement and optimize production efficiency.