Facility Manager at Amecron Nigeria Limited

Job Dimensions / Scope:

• The Facility engineer provide integrity support for static equipment inspection throughout company areas of operation (Ogun State, Aba River State and future expansion projects) to ensure all process, utility and associated plants operate safely, efficiently & reliably. Static equipment comprises pressure vessels, boilers, on plot pipework, and relief valves etc.Participates in the final check out of new installations and reliability check for old installations.
• This includes factory and site acceptance testing that will assure adherence to functional specifications.

Job Knowledge, Skills & Experience:

• Minimum Qualification: University degree in Mechanical or Metallurgical & Materials Engineering or related discipline.
• Years of Experience: 5years Experience in Inspection of static equipment and RBI system for Oil & Gas industries related studies/inspections and study of maintenance strategies. Key competency should be Knowledge of RBI implementation / revalidation. One should be aware of metals and corrosion fundamentals.
• Knowledge of NDT techniques and their applications and knowledge in engineering aspect of welding.

Principal Accountabilities:

• Steep learning curve to develop skills for various tools is high desirable.
• Constantly engage with site asset maintenance lead, original equipment manufacturers, vendors and conduct RBI studies in consultation with site maintenance personnel’s/senior RBI engineers.
• Interact and communicate with the site focal for RBI studies and maintenance strategies, understanding the intricacies about how the actual Inspection activities for static equipment and PSV/PRV have been planned and performed in various Units of Shell.
• Understanding the functions of the various equipment and instruments and thorough knowledge of reading/ interpreting the engineering drawings (P&IDs, PEFS, PFDs).
• Managing stakeholders/ representatives of various operating units through effective communication and identifying & resolving the bottlenecks for data analysis, maintaining issue logs and use the same in implementing changes/improvements in the processes.
• Interact and communicate with the site focal inspection leads for inspection related issues / initiatives / development needs and inspection strategies, understanding the intricacies.

Key responsibilities include:

• Improve inspection approaches, and better understanding of static equipment integrity to become more dependent on the equipment condition through RBI approach in order to optimize maintenance and inspection plan for static equipment and pipelines
• Knowledge to carry out corrosion related investigations (RCA) of equipment failures and selection of the required repairs according to API, ASME, other international standard and recommended practice.
• Ability to develop and implement corrosion management framework
• Knowledge of RBI and its process to implement in process unit.
• To take part in risk-based inspection workshops and providing the Material & Corrosion input to the development of corrosion control and inspection strategies and methodologies in line with asset care plans
• Provide Support to Asset team for integrity of equipment and facilities
• Capable of providing input for preparing the inspection program.
• Provide technical support to Plan and manage improvements in inspection Data management
• Awareness on Data Mining and Analysis: Knowledge of reliability and maintenance data e.g. inspection and corrosion history.
• Support to plant inspectors by preparing Inspection Plans based on RBI methodology (when, where & how to inspect) and interpretation of inspection findings to guarantee fit for service condition of the equipment
• Provide recommendation and repair procedures according to API/ASME standards based on inspection findings.
• Knowledge of metallurgical requirement, material details and identify damage mechanism and compile corrosion manual
• Proficiency in understanding of PFD/P&ID and define & marking corrosion loops
• Knowledge of SAP, IMS – PEI and CIMS is required.
• Review recommends solutions for coating failures and corrosion under insulation