Latest Jobs at African Foundries Limited

Job Summary

• The Electrical Technician will be responsible for the smooth operation of electrical systems in the hot rolling mill.
• This includes troubleshooting, maintaining, and repairing electrical components, ensuring compliance with safety regulations, and minimizing downtime.

Key Responsibilities
Maintenance & Repair:

• Perform routine maintenance, troubleshooting, and repair of electrical systems and equipment, including motors (DC, AC and Slip ring), instruments, cranes, drives, transformers, circuit breakers, and control systems.
• Inspect and test electrical systems and equipment to identify faults and defects, ensuring safe and efficient operation.
• Troubleshoot and repair issues with programmable logic controllers (PLCs), motor control centers (MCCs), variable frequency drives (VFDs), and other control equipment.

Installation:

• Assist with the installation of new electrical systems or machinery as needed for upgrades or new projects.
• Ensure proper wiring, cabling, and installation of electrical equipment, in compliance with industry standards.

Monitoring & Operation:

• Monitor electrical systems during operation and make adjustments as necessary to ensure optimal performance and safety.
• Collaborate with other departments to optimize equipment efficiency and reduce downtime.

Safety & Compliance:

• Adhere to all safety protocols and ensure compliance with local electrical codes and regulations.
• Conduct safety checks on electrical equipment to ensure it meets required standards and identify potential hazards.

Documentation:

• Maintain accurate records of repairs, maintenance schedules, and electrical systems performance.
• Prepare reports on equipment status, maintenance performed, and any issues or concerns.

Problem-Solving & Troubleshooting:

• Diagnose electrical issues and determine root causes quickly to prevent production delays.
• Work closely with the maintenance team to prioritize and address critical issues that affect production.

Continuous Improvement:

• Suggest improvements for better performance and energy efficiency of electrical systems.
• Participate in training and development programs to keep updated with the latest electrical updated with the latest electrical technologies and systems.

Requirements

• Candidates should possess an HND / NCE / OND or BSc qualification with 3 - 7 years work experience.

Additional Skills:

• Ability to work in a high-pressure, fast-paced environment.
• Good communication and teamwork skills.
• Ability to work on shift schedules and respond to emergency breakdowns.
• A proactive approach to problem-solving and continuous improvement.

Working Conditions

• Work in a manufacturing environment with high temperatures, noise, and heavy machinery.
• May require working in shifts, including nights, weekends, and on-call duties during emergencies.
• This role is critical to ensuring the smooth and efficient functioning of the hot rolling mill's electrical systems, reducing downtime, and maintaining safety standards.

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Job Description

• As a CNC Operator, you will be an integral part of the Rolling Mill Operations team, reporting to the Shift In-charge orSupervisor of the Roll Shop.
• Your role will involve operating CNC machines to perform various tasks related to roll pass cutting, machining, andmaintenance in alignment with technical specifications and quality standards.

Key Responsibilities

• Roll Pass Cutting for Mill Rolls and other Machining as per drawing
• Understanding of Technical Parameters of the Machining Job and Machine Capacity
• CNC Programming and Data Entering of different types of Pass Profiles
• To prepare RIB Cutting and Branding in the Finishing Mill Rolls.
• To Operate general purpose machines in Roll Shop
• To carry out Periodical checking of Machineries and Equipment’s of Roll Shop.
• To carry out routine maintenance jobs of the Roll Shop Machineries.

Skills, Experience & Qualifications
Academic qualification:

• NCE / OND / HND / B.Sc in Mechanical

Experience:

• Minimum of 6 years experience in Hot Rolling Mill
• 10 years of experience

Core Functional Experience:

• Good Knowledge of Rolling in Bar Mill(Reinforcement Bar, Merchant Products)
• Good Knowledge of Operations of ReheatingFurnaces.
• Knowledge of Roll Pass Design
• Knowledge of Standards for Rolled Products
• To provide technical support to the superiors in investigation and resolution of problem areas.
• To prepare and submit the daily reports to the concerned shift in charges
• To ensure compliance with HSE, PPE Standards and Procedures and aim at Zero Accidents.
• To implement work procedures and records confirming to ISO for Rolling Mills.
• To perform additional tasks as desired by Superiors from time to time.

Competencies Needed in Role:
Behavioral Competencies:

• Attention to detail– Precision & accuracy in operating CNC machine
• Problem solving skills- Ability to troubleshoot issues related to CNC programming, machineoperation, and machining processes
• Safety Consciousness -Prioritizes safety by adhering to HSE (Health, Safety, and Environment)standards and prprocedures
• Time Management -Efficiently manages time & resources to meet deadlines for machining jobs,routine maintenance tasks, & daily reporting, optimizing productivity & minimizing downtime

Functional Competencies:

• CNC Machining Expertise -Proficiency in operating CNC machines & performing roll pass cutting,machining, & maintenance tasks in a hot rolling mill environment.
• Technical Knowledge -Sound understanding of rolling processes in bar mills, includingreinforcement bar as well as operations of reheating furnaces.
• CNC Programming- Competence in CNC programming & data entry, facilitating accurate andefficient machining operations in the roll shop.
• Maintenance Skills:Ability to conduct periodic checks and routine maintenance of roll shopmachinery and equipment, ensuring optimal functionality and longevity of assets.
• Quality Assurance:Knowledge of standards for rolled products and adherence to ISO proceduresfor rolling mills, maintaining quality standards and consistency in product output.
• Documentation and Reporting:Proficiency in preparing & submitting daily reports to shift in-charges, documenting work procedures, & maintaining records in compliance with ISO requirements.

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Job Description

• As the Asst. Shift In-charge - CCM, you will be responsible for managing shift operations in the Continuous Casting Machine (CCM) department.
• Your primary duties include ensuring seamless operation, maintaining quality standards, and upholding safety protocols.
• You will lead a team of operators, coordinate shift activities, and ensure efficient production processes.

Key Responsibilities
CCM Operation and Maintenance:

• Manage the operation and maintenance of the CCM during assigned shifts to ensure continuous production.
• Monitor equipment performance and conduct necessary repairs to minimize downtime.

Ladle Lining Inspection:

• Inspect the condition of ladle lining after each heat to ensure it meets required standards.
• Record and analyze data on ladle lining life and refractory usage.

Free Opening of Ladle:

• Ensure 100% free opening of ladles at the CCM without the need for lancing.
• Implement best practices to achieve and maintain ladle lining life as per standards.

Cleaning and Maintenance:

• Oversee the cleaning of fixed nozzles, slide gates, collector nozzles, and slag removal from ladles after each cast.
• Ensure proper maintenance and partial repair of equipment.

Slide Gate and Ladle Nozzle Management:

• Manage the fixing and maintenance of slide gates and ladle nozzles to ensure efficient heat carrying from furnaces.
• Maintain daily records of ladle refractory usage and performance.

Shift Supervision:

• Supervise manpower and their activities during the shift to ensure smooth operations.
• Maintain operational and maintenance logbooks and checklists regularly.

Process Parameters and Quality Control:

• Ensure proper process parameters are followed as per SOP to maintain billet quality.
• Document all operations and maintenance activities as per SOP.

Inter-Department Communication:

• Facilitate effective communication and planning within and between departments to ensure smooth operations.
• Coordinate with other departments to address any operational issues promptly.

Safety Management:

• Ensure the safety of both manpower and machinery during the shift.
• Implement and enforce safety protocols to minimize risks.

Overall Shift Responsibility:

• Take overall responsibility for CCM operations during the shift, ensuring efficiency and quality.
• Perform additional tasks as assigned by management from time to time.

Skills, Experience & Qualifications
Academic Qualification:

• HND/B.Eng. in Mechanical / Metallurgy Engineering.
• Science graduates with relevant experience may also apply

Experience:

• Min 10 years. Experience in Caster Operation
• Min 10 years. Experience in Caster Operation
• Min. 5 years. Experience as Mould Operator

Core Functional Experience:

• Ladle Lining Process: Expertise in the ladle lining process to ensure durability and performance.
• Machine Cleaning: Proficient in cleaning and maintaining CCM machinery, including nozzles and slide gates.
• Team Leadership: Experience in leading and managing a team effectively.
• Shift Coordination: Skilled in coordinating shift activities to ensure continuous operation.
• Safety Standards Compliance: Strong commitment to maintaining and enforcing safety standards.