Jobs at Proten International

Job Description

• To effectively plan preventive maintenance tasks and ensure flawless execution through efficient mapping of system based (SAP) schedules, manpower resource and engineering spare parts inventory.

Purpose:

• To plan and aid execution of planned maintenance activities in accordance with existing maintenance policy and to reduce cost of equipment maintenance to an acceptable level (budget limit). To ensure a simplified PM regime to achieve minimum equipment availability of 95%

Context / Objectives:

• Achieve zero unplanned equipment downtime through effective PM planning and execution.
• Reduce maintenance cost to budget limit through avoidance of equipment failures.
• Improve on the safety compliance of the plant and colleagues.

Main Activities/responsibilities:

• Perform a variety of maintenance planning and task scheduling.
• Maintain scheduling tools and progress measurement systems.
• Prepare reports for management.
• Raise work orders and Closure.
• May participate in meetings with operations and maintenance crews to review daily/weekly works schedules and backlogs.
• May identify safety, communication and permitting requirements for all planned tasks.
• Prepare area condition schedule as required.

Essential Function:

• Evaluate and identify specific safety hazards associated with planned work and ensure adherence to safety requirement and procedures.
• Estimate Required labor hours for corrective work order. Total work order duration and skills required to perform the task.
• Gather necessary engineering or technical document specification and drawing.
• Ensure all work orders and maintenance details are accurately entered and closed upon completion of the work.
• Obtain all schedule PM work orders upon completion, log deficiencies and findings, generate follow up work orders as required.
• Obtain and file all associate PM support documentation and IR photos/scans in appropriate folders.
• Manage and schedule maintenance activities such as inspections, instruments calibrations and equipment preventive maintenance and validation assessments along with the coordinating projects workload.
• Prepare and maintain weekly maintenance schedule.
• Advise when a schedule maintenance downtime should be rescheduled and communicate and coordinate new plan.
• Complete all tasks assigned by supervisor.
• Other duties not listed herein, but which need to be accomplished to maintain safe and productive day-to-day operations within the plant.
• Maintain confidentiality of all records and company matters.

Qualifications

Knowledge, skills, and Abilities:

• Ability to lead a work group.
• Strong organization skills
• Have a goal-oriented mentality.
• Computer skill required.
• Able to efficiently perform internet searches and research.
• Able to read and interpret vendors manuals and drawings.
• Able to communicate clearly and effectively with the personnel, contractors, vendors OEM suppliers and management.
• Ability to write detailed maintenance report.
• Committed to safety and teamwork.
• Ability to learn and apply maintenance best practices.
• Ability to organize and plan tasks.
• Must be flexible and responsive to the business needs.
• Must have the ability to overcome obstacles and have the organizational skill necessary to complete assignments in a timely manner.
• Demonstrate ability to be proactive in problem solving and to lead the resolution of equipment problems.

Behavioral competencies:

• Be proactive in nature and be able to work with minimal supervision.
• Be able to take charge of a situation.
• Natural leader
• Lead by example

Managerial competencies:

• Supervisory capabilities
• Accept responsibility for site after hours.

Qualifications:

• Degree or equivalent in related course.

Experience:

• Min. 5 years of similar experience in any reputed manufacturing company

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Job Objective:

• To ensure a constant power supply to all processes
• To ensure reliability of power distribution and PLC control systems
• To conduct preventative maintenance minimizing the process downtime
• To have good understanding of Electrical & Mechanical - Planning of Projects, Erection & Maintenance.
• Experience in 33 Kv Substation,11 Kv Generator, Synchronization, Automatic Shuttle Racking, Standard Power Distribution, Machineries Installations will be preferred.
• To have vast knowledge in PLC Programming & Trouble shooting in Instrumentation/Automation part. (Knowledge in Allen Bradley, Siemens, Schneider, Omron is an added advantage)
• Calibration of field instruments

 Specific Duties:

• Ensure a reliable and safe power supply necessary for the operation of the processes
• Inspection of facilities, power details including specific power consumption Allocate and approve the regulation of the power needed for different production facilities.
• Monitor Power quality, Load balancing, Energy consumption.
• Analyse the daily variations in power consumption & provide technical inputs to Electrical manager
• Doing Root cause analysis & share RCA as per approved template with team members & Electrical manager for all critical breakdowns (any breakdown resulting in more than 2 hours overall downtime)
• Innovation- ideate new projects on energy efficiency, any design modification which can result in downtime reduction, projects on increasing the reliability of system

Monitoring & Control

• Ensure accuracy of energy meters & highlight in case of any abnormalities
• Propose improvements on power management and energy conservation based on daily observations
• Keep history on power usages and fault histories

  Responsibilities:

• Able to read technical drawings, specifications of Electrical systems, or topographical maps to ensure that Installation and operations conform to standards and requirements.
• To handle the Maintenance & Trouble Shooting in Electrical, Automation Machineries /Equipment’s.
• Co-ordinate with mechanical team for the regular trouble shooting of process equipment
• Rigorously follow the preventive maintenance schedule for utility & process equipment’s on regular basis & keep all records certified by Electrical manager          • Able to compile data and write reports regarding breakdowns, root cause analysis, key performance indices
• Ensure no safety incidents happen in his area of work, follow LOTO for any maintenance jobs & work permits.

Projects

• Take part in new projects execution
• Identification and recommend specific materials needed
• Coordination with project partners and ensures 100% safety is in place.
• Should be able to participate & initiate a new project in their respective areas

Safety& Housekeeping

• Always ensure that all the jobs are being carried out safely
• 100% compliance on LOTO for any energy isolation
• Always follow the safety norms and safety permits and keep them updated
• Give safety orientation to all workers time to time
• Use appropriate PPEs while carrying out jobs
• Ensure all the working areas are clean all the time
• Coordinate with safety and quality team for execution of all the jobs related to safety and quality
• Shows responsibility for safety of third-party employees.
• Ensure other staff and parties work conform with all safety rules

 Human Relations

• Maintain good interpersonal relationship with other staff
• Assist others as necessary in things that enhance production

  Rules

• Be self-disciplined in the job
• Obey the company code of conduct
• Carries out on-going project jobs/Modification Jobs
• Caries out plant preventive maintenance schedule according to machine specifications and manuals
• Implement shift/work schedules

Skills

• Ability to read electrical drawings and schemes
• Good organizer an communicator, should be able to collect data and make reports
• Good technical inside and able to trouble shoot
• Team player
• Quality & safety conscious
• Hands on
• Used to work in emerging environments
• Able to work in multi-cultural environment

Qualifications

• Degree or equivalent in electrical engineering.
• Min. 5 years of similar experience in any reputed manufacturing company